Fused Deposition Modeling ASA (Triton ASA) For Low-Gloss Housings, Covers and Trim

ASA 3D printed part example
Large Build Volume
Up to 914 × 610 × 914 mm
FDM material

ASA overview

ASA (acrylonitrile styrene acrylate) is a tough plastic, 3D printed by FDM, for parts that spend their working life outdoors, from enclosures and covers to automotive trim and marine hardware. It is as strong as ABS but stands up to sun and weather, keeping its strength, colour and surface finish without yellowing. Parts go outside unpainted, in their final colour with a matte finish, and are installed as printed. It is also a good electrical insulator, which suits electrical housings and outdoor equipment covers. Triton ASA is Triton3D's ASA for low-gloss housings, covers and trim that need to stay strong and rigid in warm conditions.

Also available in Stratasys ASA.

How ASA is manufactured

ASA is manufactured using Fused Deposition Modeling (FDM) on Stratasys Fortus systems, which extrude the thermoplastic layer by layer and build large parts without tooling. Soluble supports allow complex outdoor fixtures, enclosed features and clean sealing surfaces. Combined with its UV resistance, FDM makes ASA a practical route to end-use marine hardware, automotive exteriors and architectural elements exposed to harsh conditions.

Build volume
914 × 610 × 914 mm
Lead time
2-4 business days
Layer height
0.127-0.508 mm
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Industry applications

Industry applications for ASA

With exceptional UV and weather resistance, ASA is the preferred choice for outdoor applications and automotive exteriors. Unlike standard thermoplastics that degrade in sunlight, ASA holds up to sun exposure, with almost no loss of strength after 1,000 hours of accelerated UV weathering.

ASA keeps the processability that makes ABS so popular and comes in more colours than any other FDM material, so it suits both functional and aesthetic applications. From rapid prototyping to production runs, teams rely on ASA to hold tight tolerances while reducing assembly complexity through consolidated part designs.

ASA goes outside without the paint or coating that nylon needs, so mounts, covers and housings exposed to sun and weather can be printed in their final colour and installed as printed.

Forge Labs' climate-controlled storage and optimized print parameters keep colour consistent across builds, critical for multi-part assemblies, and vapor smoothing gives ASA parts a production-quality, injection-moulded appearance.

All industries
Black FDM ASA mount being test-fitted to the curved hull of an underwater vehicle

Marine

Underwater Vehicle Hull Mounts & Fairings

Underwater vehicle builders use ASA for hull mounts, sensor brackets and plane extensions on parts that ride awash at the surface and sit in the sun on deck. Mounts are modelled to the inside of the hull and located with printed drilling templates, and a multi-piece fibreglass plane extension became one solid printed part, painted only to match the hull. A historical quote priced one hull mount at CAD $395.12, against a reported $1,000 to fabricate it by hand. The same UV resistance suits boat instrumentation housings and navigation light housings that sit in the sun all season.

  • Hull mounts and sensor brackets
  • One-piece plane extensions and fairings
  • Instrumentation and light housings
Read the underwater vehicle case study
Matte black FDM ASA cover being fitted to an equipment cabinet in a robot cell

Robotics

Welding Cell Covers & Equipment Guards

Robot builders use ASA for equipment covers in welding cells, where the arc gives off intense ultraviolet light. Covers are reordered in small repeat lots from the same files, with the material and layer height recorded on the released drawing, so each lot matches the parts before it without a mould. Most dated lots shipped one to two days early.

  • Robot cell equipment covers
  • Equipment housings and guards
  • Repeat-lot service parts
Read the welding robot parts case study
Black FDM ASA sensor cover on a fleet van

Automotive

Sensor Covers, Exterior Trim & Fleet Service Parts

Automotive teams print sun-exposed parts in ASA: sensor covers for autonomous vehicles, and mirror housings, grilles, vents, spoilers and plate brackets for custom builds and low-volume production. A transit fleet has reordered 75 replacement trim parts over two orders for buses that are no longer in production, with no minimum order or stored inventory.

  • Sensor covers
  • Mirror housings and exterior trim
  • Replacement trim for older vehicles
Explore automotive
Black FDM ASA terminal cover on an electrical cabinet in a switchgear room

Clean Tech

Power Equipment Plates, Brackets & Covers

Power equipment makers use ASA for mounting plates, brackets and covers, and its UV resistance suits hardware fitted to cabinets and enclosures that stand outside. Every lot prints from the same saved file and print settings: one ASA plate for a power equipment maker has run to more than 600 pieces, released in three batches with no mould. Line fixtures and field spares print the same way, so replacements are available without stock on the shelf.

  • Mounting plates and brackets
  • Equipment and enclosure covers
  • Repeat lots from saved files
Explore clean tech
Black FDM ASA game controller shell with a fine layered finish

Industrial Design

Product Enclosures & Outdoor Gear

Product teams use ASA for full-scale prototypes of outdoor gear, sports equipment and consumer products, and for enclosures that need to look finished. Smart-tool drill and driver enclosures were prototyped in ASA and ABS to refine grip, electronics packaging and modular attachments before tooling, with attachment revisions printed overnight so a revised shape was ready for the next round of evaluation. ASA's impact strength and UV stability suit outdoor fitness parts and action camera brackets.

  • Tool and appliance enclosures
  • Sports and outdoor equipment parts
  • Action camera brackets
Read the tool enclosure case study
White FDM city massing model with a cluster of green towers

Architecture

Large-Format Site Models & Outdoor Displays

Architects and developers use ASA for large-format site models, outdoor displays and long-term exhibitions. Forge prints base models and large-volume forms in ABS and ASA, choosing ASA wherever a model will be shown outdoors or kept on display, and models larger than the build volume print in sections while ASA's dimensional stability keeps scale features accurate across the joins. The same weather resistance suits outdoor signage, decorative facade elements and lighting fixture housings.

  • Site and massing models
  • Outdoor signage and displays
  • Facade elements and light housings
Explore architectural models
Performance data

Technical performance for ASA

Values from the Triton ASA technical datasheet (Fortus 400mc, 0.33 mm layers, flat XY specimens), tested to the standard listed with each property.

Mechanical performance

Mechanical properties

Triton tested flat specimens printed in the XY plane to ISO methods, so its values describe strength along the layers and are not directly comparable with Stratasys's ASTM XZ and ZX results.

As with any FDM part, strength across the layers is lower, so orient load-bearing features to carry load along the layers.

PropertyValue
Tensile Strength at Break (XY)ISO 527
31 MPa
Tensile Modulus (XY)ISO 527
2050 MPa
Elongation at Break (XY)ISO 527
6 %
Flexural Strength (XY)ISO 178
54 MPa
Flexural Modulus (XY)ISO 178
1800 MPa

Material makeup

Physical properties

Triton publishes density for Triton ASA; low density keeps large parts light.

PropertyValue
DensityISO 1183
1.07 g/cm³

Heat performance

Thermal properties

Triton ASA holds its shape under light load to just below its glass transition, with heat resistance in the same range as Stratasys ASA.

PropertyValue
Glass Transition TemperatureDSC
105 °C
HDT @ 0.45 MPa (XY)ISO 75
98 °C

Functional performance

Electrical properties

Triton's surface resistance puts Triton ASA among electrically insulating plastics, suited to housings and insulating features.

PropertyValue
Surface ResistanceIEC 60093
> 10¹³ Ω/sq

Compatibility data

Chemical properties

Stratasys rates ASA relative to its other FDM materials for exposure at room temperature: excellent means unlikely to degrade in prolonged contact, and good means unlikely to degrade in short-term contact. ASA resists weak acids, bases and water, and handles fuels, coolant and washer fluid in short-term contact.

Ketones such as acetone and MEK, phenols, silicone oils and halogenated hydrocarbons attack it, and motor oil, brake fluid and transmission fluid are rated limited. Chemical ratings are screening guidance; confirm them with application-specific testing before production release.

ChemicalRating
Weak acids (pH 3–6)
Excellent
Strong acids (pH below 3)
Limited
Weak bases (pH 8–10)
Excellent
Strong bases (pH above 10)
Excellent
Deionized water
Excellent
Alcohol / ethanol
Good
Windshield washer fluid
Good
Antifreeze / engine coolant
Good
Brake fluid
Limited
Esters
Limited
Ketones (e.g. MEK, acetone)
Poor
Phenols
Poor
Petroleum fuels
Good
Petroleum greases
Good
Aliphatic hydrocarbons (e.g. propane, butane)
Good
Motor oil
Limited
Transmission fluid
Limited
Aromatic hydrocarbons (e.g. benzene)
Limited
Silicone greases / oils
Poor
Halogenated hydrocarbons (e.g. CFCs)
Poor
Resources

Datasheets and design resources

Datasheets, design guidance and supplier documentation for ASA.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Triton ASA datasheet

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for FDM.

View FDM design guide
Large black FDM part inspected between Stratasys printers in the Forge Labs FDM lab
Advanced Manufacturing

Built with Precision FDM Technology

ASA is manufactured using Fused Deposition Modeling (FDM) technology, offering reliable performance for functional prototypes and end-use parts. It runs on Stratasys Fortus platforms with heated build chambers and qualified material profiles, so layer adhesion and mechanical integrity stay consistent from build to build.

Tolerance
±0.25 mm or ±0.3%, whichever is greater
Production capacity
Large parts, or multiple parts and assemblies in each build
Quality control
In-process monitoring and batch traceability for consistent part quality and material properties
Colours & finishes
Black, white, gray, dark gray, red, orange, yellow, green or blue, with a matte finish; support removal, sanding, vapor smoothing, painting, drilling and tapping
Learn more about FDM technology
Frequently Asked Questions

Frequently asked questions about ASA

Can't find the answer you're looking for? Reach out to our customer support team.

ASA is known for its exceptional UV resistance and weatherability, with mechanical properties similar to ABS, making it suitable for automotive and marine applications.
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Manufacturing technologies
6
Engineering materials
50+
Part quantities
1-500+