The Ultimate High-Performance ThermoplasticHighest Heat Resistance, Chemical Resistance & Tensile Strength of Any FDM Material
ULTEM 1010 is a high-performance polyetherimide resin with exceptional heat resistance, tensile strength, dimensional stability, and chemical resistance. Its thermal stability and mechanical properties make it an excellent choice for high-performance prototyping, tooling, and production parts that will be exposed to high temperatures. The availability of a certified grade expands its applications to include biocompatible and food contact applications. ULTEM 1010's versatility and reliability make it a preferred material for industries seeking robust solutions that can withstand demanding environments.
Quick Specifications
Advanced Materials
High Temperature PEI Material
ULTEM 1010 is a high-performance polyetherimide (PEI) resin that represents the pinnacle of FDM thermoplastic performance. With the highest heat resistance, chemical resistance, and tensile strength of any FDM material, ULTEM 1010 excels in the most demanding applications. Its exceptional thermal stability with a glass transition temperature of 215°C, combined with superior mechanical properties and broad chemical compatibility, makes it the material of choice for aerospace, medical, and high-performance manufacturing applications. The availability of certified grades meeting NSF 51 and USP Class VI standards expands its use to biocompatible and food contact applications.
Functional Applications
From aerospace to medical device applications, ULTEM 1010 delivers reliable performance across demanding requirements. Its unique combination of highest heat resistance of any fdm thermoplastic (215°c tg), exceptional tensile strength up to 81 mpa in optimal orientation, superior chemical resistance to wide range of industrial chemicals makes it a trusted choice for engineers.
Composite Lay-up Tooling
High-temperature molds and tools for composite manufacturing, capable of withstanding autoclave conditions up to 180°C
Medical Instruments
Sterilizable surgical guides, instrument trays, and medical device components meeting USP Class VI biocompatibility
Aerospace Components
Out-of-cabin structural parts, ducting, and components requiring highest performance and traceability
Food Processing Equipment
NSF 51 certified components for food contact applications, including molds, fixtures, and processing equipment
High-Temperature Manufacturing
Dies, patterns, fixtures, and tooling for high-temperature manufacturing processes
Technical Datasheet
Advanced Manufacturing
Built with Precision FDM Technology
ULTEM 1010 is manufactured using Fused Deposition Modeling (FDM) technology, offering reliable performance for functional prototypes and end-use parts.
Industrial-grade FDM technology delivers reliable performance and mechanical properties for ULTEM 1010 production. Our advanced thermoplastic extrusion process ensures optimal layer adhesion and dimensional accuracy.
- Layer Height: 0.127 mm (0.005 in) to 0.330 mm (0.013 in). Fine layer resolution delivers smooth surface finish and precise feature definition.
- Tolerance: ± 0.127 mm (± 0.005 in) or ± 0.15%, whichever is greater. Consistent dimensional accuracy across complex geometries and thin-wall features.
- Build Volume: 914 × 610 × 914 mm (36 × 24 × 36 in). Large production capacity enables efficient manufacturing of multiple parts or assemblies.
Technical Data
Mechanical Properties
ULTEM 1010 exhibits excellent mechanical properties, making it ideal for functional prototypes and end-use parts that need to meet demanding performance requirements in aerospace and medical device applications.
Technical Specifications
| Measurement | Value | Standard |
|---|---|---|
| Tensile Strength, Ultimate (XZ Axis) | 81 MPa | ISO/ASTM |
| Tensile Strength, Ultimate (ZX Axis) | 37 MPa | ISO/ASTM |
| Tensile Strength, Yield (XZ Axis) | 64 MPa | ISO/ASTM |
| Tensile Strength, Yield (ZX Axis) | 42 MPa | ISO/ASTM |
| Tensile Modulus (XZ Axis) | 2,770 MPa | ISO/ASTM |
| Tensile Modulus (ZX Axis) | 2,200 MPa | ISO/ASTM |
| Flexural Strength (XZ Axis) | 144 MPa | ISO/ASTM |
| Flexural Strength (ZX Axis) | 77 MPa | ISO/ASTM |
| Flexural Modulus (XZ Axis) | 2,820 MPa | ISO/ASTM |
| Flexural Modulus (ZX Axis) | 2,230 MPa | ISO/ASTM |
| Impact Strength, Notched (XZ Axis) | 41 J/m | ISO/ASTM |
| Impact Strength, Notched (ZX Axis) | 24 J/m | ISO/ASTM |
| Impact Strength, Unnotched (XZ Axis) | 326 J/m | ISO/ASTM |
| Impact Strength, Unnotched (ZX Axis) | 138 J/m | ISO/ASTM |
| Compressive Strength, Yield (XZ Axis) | 134 MPa | ISO/ASTM |
| Compressive Strength, Yield (ZX Axis) | 107 MPa | ISO/ASTM |
| Compressive Modulus (XZ Axis) | 10,000 MPa | ISO/ASTM |
| Compressive Modulus (ZX Axis) | 1,120 MPa | ISO/ASTM |
Performance Characteristics
ULTEM 1010 delivers exceptional mechanical performance with exceptional tensile strength up to 81 mpa in optimal orientation, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.
These qualities make it well-suited for composite lay-up tooling and autoclave-capable molds, medical surgical guides and sterilizable instrument trays, aerospace structural components and high-temp ducting, providing long-term durability in demanding environments. ULTEM 1010 maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.
This makes it a reliable choice for applications requiring precise geometries and tight tolerances across aerospace, medical device, automotive industries. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.
Key Strengths
Ideal Applications
Design Considerations
Technical Data
Thermal Properties
ULTEM 1010 exhibits exceptional thermal stability and outstanding performance in demanding thermal environments.
Technical Specifications
| Property | Value | Standard |
|---|---|---|
| Heat Deflection Temperature @ 0.45 MPa | 216 °C | ISO/ASTM |
| Heat Deflection Temperature @ 1.8 MPa | 213 °C | ISO/ASTM |
| Glass Transition Temperature | 215 °C | ISO/ASTM |
| Vicat Softening Temperature | 214 °C | ISO/ASTM |
| Continuous Service Temperature | 170 °C | ISO/ASTM |
| Thermal Conductivity (0°C) | 0.243 W/m·K | ISO/ASTM |
| Thermal Conductivity (90°C) | 0.242 W/m·K | ISO/ASTM |
| Coefficient of Thermal Expansion (Flow) | 47 µm/m·°C | ISO/ASTM |
| Coefficient of Thermal Expansion (Cross-flow) | 41 µm/m·°C | ISO/ASTM |
Thermal Performance
ULTEM 1010's thermal properties ensure minimal dimensional deviation under fluctuating thermal conditions, making it highly suitable for applications requiring tight tolerances and structural integrity at elevated temperatures. ULTEM 1010 maintains consistent mechanical performance even in thermally and environmentally variable conditions across aerospace and medical device and automotive and food processing and composite manufacturing and semiconductor and defense applications.
Its thermal conductivity and insulating properties make it an excellent candidate for electronic enclosures, protective housings, and thermal management applications. ULTEM 1010 resists thermal fatigue and creep deformation, particularly in cyclic thermal loading environments.
Prolonged exposure to temperatures approaching its upper limit may lead to gradual material degradation. In applications requiring sustained operation in high-temperature environments, consult with our engineering team for material recommendations and design guidelines.
Resources
Operating Range
Thermal Benefits
Thermal Applications
Thermal Considerations
Technical Data
Electrical Properties
ULTEM 1010 electrical properties for reference and design considerations.
Technical Specifications
| Property | Standard | Unit | Value |
|---|---|---|---|
| Volume Resistivity | - | Ω·cm | >7.0×10¹⁴ |
| Dielectric Constant @ 1 kHz | - | - | 2.841 |
| Dielectric Constant @ 2 MHz | - | - | 3.089 |
| Dissipation Factor @ 1 kHz | - | - | -0.002 |
| Dissipation Factor @ 2 MHz | - | - | 0.000 |
| Dielectric Strength @ 1.6 mm | DIN 53481 | kV/mm | 32.7 |
Electrical Performance
Electrical properties for ULTEM 1010 are provided for reference and design considerations. Please refer to the technical specifications table above for specific values and testing standards.
For detailed electrical performance data and material datasheets, please refer to the resources section or contact our team for additional information.
Resources
Electrical Applications
Electrical Considerations
Technical Data
Chemical Properties
ULTEM 1010 chemical compatibility data for reference and design considerations.
Chemical Compatibility Chart
| Chemical | Type | Compatibility |
|---|---|---|
| Automotive Fluids | Hydrocarbon | Excellent |
| Fully Halogenated Hydrocarbons | Hydrocarbon | Excellent |
| Alcohols | Solvent | Excellent |
| Aqueous Solutions | Salt Solution | Excellent |
| Cleaning Agents | Solvent | Excellent |
| Mineral Oils | Hydrocarbon | Good |
| Weak Acids | Acid | Good |
| Weak Bases | Base | Good |
| Aliphatic Hydrocarbons | Hydrocarbon | Good |
| Strong Acids | Acid | Poor |
| Strong Bases | Base | Poor |
| Ketones | Solvent | Poor |
Chemical Performance
ULTEM 1010 chemical compatibility data is provided for reference and design considerations. Please refer to the compatibility chart above for specific chemical resistance ratings.
For applications involving chemical exposure, please consult the compatibility chart and contact our team for application-specific guidance.
Resources
Resistance Categories
Chemical Considerations
Design Considerations
Technical Data
Biocompatibility & Compliance
ULTEM 1010 is biocompatible, meeting ISO 10993/USP Class VI standards, making it safe for short-term contact with skin and mucosal membranes.
Compliance Standards
| Property | Compliance | Standard/Regulation |
|---|---|---|
| UL 94 V-0 | Yes | Flame retardancy rating for electrical components |
| NSF 51 Food Contact | Yes | Food contact surface certification (Certified Grade) |
| ISO 10993/USP Class VI | Yes | Biocompatibility for medical devices (Certified Grade) |
| ASTM E595 Outgassing | Yes | Low outgassing for space applications |
| FAR 25.853 | Yes | Federal Aviation Regulation compliance |
| RoHS | Yes | Restriction of Hazardous Substances Directive |
Compliance Resources
Medical Applications
Material Datasheets
Download comprehensive technical documentation for ULTEM 1010, including safety data, compliance certificates, and design guidelines.
Technical Datasheets
Compliance Certificates
Design Resources
Related Materials
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