Engineering the Future of Energywith Advanced Manufacturing
Additive Manufacturing for Clean Tech, Energy, and Power Systems. We support energy innovators with fast-turn, precision 3D printed parts—from hydrogen fuel cell housings and battery enclosures to lightweight mounting systems and rapid tooling.
Energy & Clean Tech Excellence
Manufacturing for Energy Innovation
Whether you're advancing next-gen hydrogen technology, EV power systems, or solar infrastructure, Forge Labs helps energy manufacturers bring products to life faster. Our industrial 3D printing technologies are ideal for functional prototypes, thermal housings, and test fixtures—built to withstand demanding environments. We've partnered with leading North American energy companies to deliver mission-critical parts for testing, validation, and production support.
Transforming Energy & Clean Tech Manufacturing
Whether you're advancing next-gen hydrogen technology, EV power systems, or solar infrastructure, Forge Labs helps energy manufacturers bring products to life faster. Our industrial 3D printing technologies are ideal for functional prototypes, thermal housings, and test fixtures—built to withstand demanding environments. We've partnered with leading North American energy companies to deliver mission-critical parts for testing, validation, and production support.
Key Benefits of 3D Printing in Energy & Clean Tech
- Accelerate development timelines and compress design cycles, enabling faster innovation and reduced time-to-market.
- Create complex thermal management systems impossible with traditional manufacturing through advanced additive manufacturing solutions tailored for energy & clean tech applications.
- Eliminate expensive tooling requirements, reducing upfront investments and enabling economical low-volume production.
- Enable lightweight designs for improved energy efficiency through advanced additive manufacturing solutions tailored for energy & clean tech applications.
- Support aggressive development timelines in the renewable energy sector through advanced additive manufacturing solutions tailored for energy & clean tech applications.
- Manufacture custom brackets and housings for field installations through advanced additive manufacturing solutions tailored for energy & clean tech applications.
Industry Standards & Compliance
Certified for Energy & Clean Tech Excellence
Our manufacturing processes and quality systems meet the most stringent energy & clean tech industry standards, ensuring your parts are ready for critical applications.
UL Compliance
Electrical component certification for safety and performance
Environmental Testing
IP rating validation for outdoor and harsh environment applications
Material Certifications
Documented material properties for energy-critical applications
Thermal Validation
Performance testing for high-temperature energy applications
Manufacturing Capabilities
Advanced Energy & Clean Tech Solutions
From precision prototyping to full-scale production, our comprehensive capabilities deliver results that transform energy & clean tech manufacturing.
Enclosures, trays, thermal interfaces, and cable management systems—printed in durable, temperature-tolerant materials for rapid validation and testing. Accelerate electric vehicle development with specialized components designed for next-generation energy storage.
Technical Specifications
Mounting hardware, airflow components, and internal assemblies with complex internal channels or custom geometries for hydrogen applications. Support the hydrogen economy with precision-manufactured components.
Technical Specifications
Mounting brackets, connectors, housings, and test fixtures printed with high-strength polymers for field-ready durability and weather resistance. Enable rapid deployment of renewable energy systems.
Technical Specifications
Custom housings, heat sinks, and electrical components for grid-scale energy storage, inverters, and power distribution systems. Support the modernization of electrical infrastructure with advanced manufacturing.
Technical Specifications
Specialized components for battery systems, capacitor banks, and energy storage infrastructure requiring precise thermal and electrical properties. Enable next-generation energy storage with custom-designed components.
Technical Specifications
Custom jigs, alignment fixtures, and production aids tailored for small batch manufacturing or legacy system support in energy applications. Streamline energy component assembly with specialized tooling.
Technical Specifications
Manufacturing Technologies
Proven Technologies for Energy & Clean Tech
Each technology offers unique advantages for energy & clean tech applications. Choose the right process for your specific requirements.
Selective Laser Sintering
Support-free manufacturing of complex geometries with engineering-grade nylon materials. Ideal for functional prototypes...
Fused Deposition Modeling
Industry-leading precision with engineering thermoplastics and carbon fiber composites. Excellent for large-format proto...
DMLS
Metal components for high-temperature and structural applications...
Stereolithography
Ultra-high resolution resin printing for exceptional surface quality and fine detail. Perfect for concept models, visual...
Not sure which technology is right for your project?
Our application engineers can help you select the optimal manufacturing process based on your specific requirements, materials, and timeline.
Certified Materials
Energy & Clean Tech-Grade Materials
High-performance materials engineered and certified for demanding energy & clean tech applications with full traceability and compliance documentation.
Nylon PA12
Chemical resistant polymer
Glass Filled Nylon
Lightweight structural components
Accura ClearVue
Transparent optical components
ULTEM 1010
High-temperature performance
TPU 88A
Flexible seals and gaskets
PC-ABS
High impact resistance
Aluminum 6061
Lightweight metal components
Explore Our Complete Material Matrix
Compare properties, applications, and certifications across our entire material portfolio. Filter by technology, industry, or specific requirements.
Success Stories
Real results from our energy & clean tech partnerships
EV Battery Thermal Management
Rapid prototyping of cooling manifolds for electric vehicle battery packs, reducing development time by 60%.
Ready to Transform Your Energy & Clean Tech Manufacturing?
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