ABS-ESD7Electrostatic Dissipative Thermoplastic for Electronics
ABS-ESD7 is an acrylonitrile butadiene styrene material with carbon additives that provide electrostatic dissipative (ESD) properties. This specialized material prevents static charge buildup, making it ideal for applications where static electricity could damage electronic components, alter magnetic media, or cause safety hazards. ABS-ESD7 will not produce static discharge or attract materials like powders, dust, and fine particles.
Quick Specifications
Advanced Materials
Static Dissipative ABS Material
ABS-ESD7 combines the proven mechanical properties and ease of processing of standard ABS with carbon additives that provide reliable electrostatic dissipative (ESD) properties. With a surface resistance of 10⁷ Ω/sq, this material safely dissipates static charges within milliseconds, preventing damage to sensitive electronic components. The material maintains excellent dimensional stability, good impact resistance (43 J/m notched Izod), and strong layer adhesion while providing consistent ESD protection throughout the part. Forge Labs processes ABS-ESD7 on industrial Stratasys Fortus systems, ensuring repeatable ESD properties and tight tolerances (±0.25%) essential for precision electronic manufacturing applications. The material comes in a distinctive black color due to carbon content and requires no additional ESD coatings or treatments.
Functional Applications
From electronics manufacturing to semiconductor applications, ABS-ESD7 delivers reliable performance across demanding requirements. Its unique combination of consistent esd protection with 10⁷ ω/sq surface resistance, fast static dissipation within 2 seconds, maintains mechanical properties of standard abs makes it a trusted choice for engineers.
Electronic Jigs & Fixtures
Test fixtures, assembly jigs, and handling equipment for sensitive electronic components
Electronics Manufacturing
Production tooling, conveyor parts, and assembly equipment for electronic device manufacturing
Semiconductor Handling
Wafer handling equipment, chip transport systems, and cleanroom-compatible tooling
Automotive Electronics
Test fixtures for automotive ECUs, sensor housings, and electrical component assemblies
Laboratory Equipment
ESD-safe lab fixtures, sample holders, and testing apparatus for electronic research
Technical Datasheet
Advanced Manufacturing
Built with Precision FDM Technology
ABS-ESD7 is manufactured using Fused Deposition Modeling (FDM) technology, offering reliable performance for functional prototypes and end-use parts.
Industrial-grade FDM technology delivers reliable performance and mechanical properties for ABS-ESD7 production. Our advanced thermoplastic extrusion process ensures optimal layer adhesion and dimensional accuracy.
- Layer Height: 0.127 - 0.508 mm. Fine layer resolution delivers smooth surface finish and precise feature definition.
- Tolerance: ± 0.25% (min ± 0.3 mm). Consistent dimensional accuracy across complex geometries and thin-wall features.
- Build Volume: 914 × 610 × 914 mm. Large production capacity enables efficient manufacturing of multiple parts or assemblies.
Technical Data
Mechanical Properties
ABS-ESD7 exhibits excellent mechanical properties, making it ideal for functional prototypes and end-use parts that need to meet demanding performance requirements in electronics manufacturing and semiconductor applications.
Technical Specifications
| Measurement | Value | Standard |
|---|---|---|
| Tensile Strength | 36 MPa | ISO 527 |
| Tensile Modulus | 2275 MPa | ISO 527 |
| Flexural Strength | 62 MPa | ISO 178 |
| Flexural Modulus | 2450 MPa | ISO 178 |
| Elongation at Break | 3.5 % | ISO 527 |
| Impact Strength (Notched Izod) | 43 J/m | ASTM D256 |
| Impact Strength (Unnotched) | 285 J/m | ASTM D256 |
Performance Characteristics
ABS-ESD7 delivers exceptional mechanical performance with excellent impact resistance for handling equipment, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.
These qualities make it well-suited for electronic component test fixtures and jigs, semiconductor wafer handling equipment, pcb assembly and testing tooling, providing long-term durability in demanding environments. ABS-ESD7 maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.
This makes it a reliable choice for applications requiring precise geometries and tight tolerances across electronics manufacturing, semiconductor, automotive industries. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.
Key Strengths
Ideal Applications
Design Considerations
Technical Data
Thermal Properties
ABS-ESD7 exhibits exceptional thermal stability and outstanding performance in demanding thermal environments.
Technical Specifications
| Property | Value | Standard |
|---|---|---|
| Glass Transition Temperature | 104 °C | ASTM D3418 |
| Heat Deflection Temperature @0.45 MPa | 98 °C | ASTM D648 |
| Heat Deflection Temperature @1.8 MPa | 91 °C | ASTM D648 |
| Continuous Use Temperature | 80-100 °C | ISO/ASTM |
| Thermal Conductivity | 0.25 W/m·K | ASTM C177 |
| Coefficient of Linear Expansion | 8.1 ×10⁻⁵/K | ASTM D696 |
Thermal Performance
ABS-ESD7's thermal properties ensure minimal dimensional deviation under fluctuating thermal conditions, making it highly suitable for applications requiring tight tolerances and structural integrity at elevated temperatures. ABS-ESD7 maintains consistent mechanical performance even in thermally and environmentally variable conditions across electronics manufacturing and semiconductor and automotive and aerospace and medical devices and defense applications.
Its thermal conductivity and insulating properties make it an excellent candidate for electronic component test fixtures and jigs, electronic device assembly equipment, automotive electronics testing apparatus. ABS-ESD7 resists thermal fatigue and creep deformation, particularly in cyclic thermal loading environments.
Prolonged exposure to temperatures approaching its upper limit may lead to gradual material degradation. In applications requiring sustained operation in high-temperature environments, consult with our engineering team for material recommendations and design guidelines.
Resources
Operating Range
Thermal Benefits
Thermal Applications
Thermal Considerations
Technical Data
Electrical Properties
ABS-ESD7 electrical properties for reference and design considerations.
Technical Specifications
| Property | Standard | Unit | Value |
|---|---|---|---|
| Surface Resistance | IEC 60093 | Ω/sq | 10⁷ |
| Volume Resistivity | IEC 60093 | Ω·cm | 10⁶ - 10⁹ |
| ESD Decay Time | IEC 61340-5-1 | seconds | <2 |
| Charge Generation | IEC 61340-5-1 | V | <200 |
| Dielectric Strength | IEC 60243 | kV/mm | 16 |
Electrical Performance
Electrical properties for ABS-ESD7 are provided for reference and design considerations. Please refer to the technical specifications table above for specific values and testing standards.
For detailed electrical performance data and material datasheets, please refer to the resources section or contact our team for additional information.
Resources
Electrical Applications
Electrical Considerations
Technical Data
Chemical Properties
ABS-ESD7 chemical compatibility data for reference and design considerations.
Chemical Compatibility Chart
| Chemical | Type | Compatibility |
|---|---|---|
| Isopropyl Alcohol (IPA) | Solvent | Excellent |
| Acetone | Solvent | Moderate |
| Ethanol | Solvent | Good |
| Water | Solvent | Excellent |
| Mild Acids (10%) | Acid | Good |
| Sodium Hydroxide (10%) | Base | Good |
| Motor Oil | Hydrocarbon | Good to Excellent |
| Flux Cleaners | Solvent | Good |
Chemical Performance
ABS-ESD7 chemical compatibility data is provided for reference and design considerations. Please refer to the compatibility chart above for specific chemical resistance ratings.
For applications involving chemical exposure, please consult the compatibility chart and contact our team for application-specific guidance.
Resources
Resistance Categories
Chemical Considerations
Design Considerations
Technical Data
Biocompatibility & Compliance
ABS-ESD7 is biocompatible, meeting USP Class VI and ISO 10993 standards, making it safe for short-term contact with skin and mucosal membranes.
Compliance Standards
| Property | Compliance | Standard/Regulation |
|---|---|---|
| IEC 60093 | Yes | Surface resistance testing standard for ESD materials |
| ESD Association Standards | Yes | Meets electrostatic discharge association guidelines for ESD-safe materials |
| ANSI/ESD S20.20 | Yes | Compliant with ESD control program requirements |
Compliance Resources
Material Datasheets
Download comprehensive technical documentation for ABS-ESD7, including safety data, compliance certificates, and design guidelines.
Technical Datasheets
Compliance Certificates
Design Resources
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Frequently asked questions
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