Industrial 3D Printing Services in ChicagoReliable Manufacturing Solutions for Chicago's Industrial Base
Power America's manufacturing heartland with industrial-grade 3D printing solutions. From heavy machinery to medical devices, rapid manufacturing with next-day delivery across the Midwest.
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EOS P396, P110 Velocis
Industrial 3D Printing in Chicago
SLS technology supports Chicago's industrial base with high-strength thermoplastic parts featuring complex geometries and no support structures required. Its exceptional isotropic properties make it ideal for heavy machinery and manufacturing applications. The ability to print complex internal channels without supports enables robust designs built for America's manufacturing heartland.
Learn more about Selective Laser SinteringTechnical Specifications
Available Materials
EOS P396, P110 Velocis
Industrial Manufacturing Excellence
Chicago serves as America's manufacturing and transportation hub, with concentrated industrial operations creating unique demands for robust manufacturing solutions. The region's logistics infrastructure enables efficient distribution throughout North America.
EOS, 3D Systems & HP Industrial Systems
Tier-1 production equipment for demanding applications
North American Manufacturing Network
Strategic production facilities for continental coverage
Made in USA Production
Domestic manufacturing for supply chain resilience
1-500+ Parts Seamlessly
Network capacity eliminates production bottlenecks
State-of-the-Art Technology
Our advanced 3D printing technologies operate 24/7, ensuring continuous production without reliance on external vendors. By housing all manufacturing technologies in-house, we minimize lead times, eliminate supply chain delays, and maintain full quality control.
From rapid prototyping to full-scale production, our automated systems ensure fast turnaround times while maintaining the highest industry standards for Chicago and throughout Illinois.
Quality You Can See
Our manufacturing processes understand the demanding requirements of industrial applications where reliability, durability, and performance are critical for maintaining operational efficiency in challenging environments.
Performance You Can Trust
ISO 9001:2015 Based QMS
Ensuring material traceability and precision at every stage of production
Statistical Quality Control
ISO-2859 inspection standards for consistent batches
First Article Inspection
Validating production before full-scale manufacturing
In-House Manufacturing
Complete control eliminates third-party delays across Illinois
Dimensional Reports
Detailed verification of design specifications
Visual Inspection
Cosmetic quality assessment for every part
Instant Quote Tool
Instant Online 3D Printing in Chicago
75% complete
Simple File Upload Process
Drag and drop your 3D files or browse to upload. Our system automatically analyzes your designs and provides instant feedback on printability and optimization suggestions.
- Drag & drop multiple file formats
- Automatic design analysis
- Printability feedback
- File optimization suggestions
1 part or 1,000
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
Rapid intake with engineer-led DFM review
One-hour engineering response
Engineers at our Chicago facility audit every CAD submission within one business hour, preserving assemblies, units, and intent before we commit machines.
- Secure drag-and-drop uploads with checksum verification and revision history.
- Automated geometry analysis paired with engineer review for actionable feedback.
- Design notes stay beside every part so your team and ours stay in sync.
Qualification builds that lock in repeatable settings
Parameters captured, documented, and versioned
Calibration builds, coupon testing, and laser tuning are documented so the same recipe carries from EVT through production without surprises.
- DMLS, SLS, MJF, SLA, and FDM process windows recorded inside our QMS.
- CP and CPK monitoring supports aerospace, medical, and automotive programs.
- Material lot traceability maintained from powder to finished part.
Lights-out manufacturing with real-time scheduling
Parallel cells for polymers and metals
Automated nesting, powder conditioning, and scheduling keep our Chicago production cells running 24/7 so prototype batches scale into production as soon as you give the go-ahead.
- Dedicated SLS, MJF, SLA, and FDM bays with on-call technicians.
- Integrated finishing lines for dye, paint, vapor smoothing, machining, and assembly.
- Live dashboards expose machine availability and expected ship dates.
Integrated documentation, quality control, and delivery
Automated traceability tied to every shipment
Steam captures batch control, material genealogy, and inspection data automatically at our Chicago facility, so FAIR packages, process documentation, and shipping confirmations are ready the moment parts leave the lab.
- Automated traceability linking powder lots, machine parameters, and technician sign-offs.
- FAI, PPAP, and custom documentation templates available on request.
- Courier, freight, and global logistics managed with real-time notifications.
Quality you can see
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
Steam's DFM intelligence flags risks instantly, while our manufacturing engineers adjust builds, tooling, and documentation so production stays compliant across every repeat run.
ISO 9001:2015-Ready QMS
Closed-loop traceability with controlled document revisions and corrective actions on every order.
Statistical quality control
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
First article inspection
Dimensional and functional validation before we transition any program into sustained production.
In-house manufacturing cells
Dedicated polymer and metal teams blend automation with hands-on engineering oversight.
Dimensional reports
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Visual and cosmetic sign-off
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
Trusted by the most innovative teams
Engineering, procurement, and operations teams use Forge Labs Steam to upload CAD, run instant manufacturability checks, and lock pricing in seconds—without inbox tag or manual back-and-forth.
Industries We Serve in Chicago
Chicago's strategic location and skilled workforce create unique opportunities for advanced manufacturing. 3D printing technology enables local industries to accelerate innovation, reduce costs, and bring products to market faster.
How 3D Printing is Transforming Chicago's Manufacturing Landscape
Chicago's strategic location and skilled workforce have positioned the city as a manufacturing hub. Now, with advanced 3D printing technologies, local companies are experiencing unprecedented capabilities in rapid prototyping, custom manufacturing, and low-volume production that were previously impossible or prohibitively expensive.
From aerospace components to medical devices, Chicago businesses across 2+ key industries are leveraging 3D printing to reduce lead times, eliminate tooling costs, enable complex geometries, and bring innovative products to market faster than traditional manufacturing allows.
Transformation in Action
Industrial Manufacturing Manufacturing in Chicago
Chicago's manufacturing sector leverages 3D printing for custom tooling, replacement parts, and specialized equipment that keeps America's industrial heartland running efficiently. This transformation is enabling Chicago companies to compete globally while reducing costs and accelerating innovation cycles.
Discover how 3D printing is transforming manufacturing across all industries in Chicago
Explore All Industries We ServeBuild Supply Chain Resilience in Chicago
Chicago, Illinois companies face increasing pressure to reduce supply chain risks while maintaining competitive costs and delivery times. Forge Labs provides local manufacturing solutions that eliminate dependency on distant suppliers while reducing costs and lead times.
Traditional Supply Chain Risks
Long Lead Times
Global supply chains can take weeks or months, slowing innovation and increasing inventory costs
Supply Disruptions
Single points of failure in overseas suppliers can halt production unexpectedly
Minimum Order Quantities
Traditional suppliers require large orders, creating cash flow and storage challenges
Impact on Chicago Companies:
Higher inventory costs, slower innovation cycles, and vulnerability to global disruptions
Local Manufacturing Solutions
Rapid CNC Machining
Local precision manufacturing for critical components with same-day to 3-day turnaround
On-Demand 3D Printing
Digital inventory eliminates the need for physical stock of complex, low-volume parts
Local Manufacturing Network
Distributed production capabilities across Canada reduce dependency on single sources
Perfect for Chicago:
Supporting local manufacturers and technology companies with agile, local manufacturing solutions
Proven Supply Chain Agility
When global supply chains face disruptions, companies with local manufacturing partnerships maintain operations while competitors struggle. 3D printing and CNC machining provide the flexibility to adapt quickly to changing requirements.
Our Chicago customers benefit from single-step manufacturing with low setup costs, rapid prototyping capabilities, and the ability to produce both high-precision machined parts and complex geometries without traditional tooling constraints.
Ready to build supply chain resilience for your Chicago operations?
Ready to Get Started in Chicago?
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Frequently Asked Questions
Common questions about our 3D printing services in Chicago
- What types of 3D printing technologies are available in Chicago?
- We offer 6 advanced 3D printing technologies in Chicago, including Selective Laser Sintering (SLS), Direct Metal Laser Sintering (DMLS), Stereolithography (SLA), Fused Deposition Modeling (FDM), Multi Jet Fusion (MJF), and PolyJet printing. Each technology is optimized for different applications and materials.
- What materials are offered for 3D printing in Chicago, and how do I choose the right one for my project?
- We offer 50+ advanced materials including high-performance polymers, engineering plastics, biocompatible resins, and metal alloys. Our material selection tool and expert team can help you choose the optimal material based on your application requirements, mechanical properties needed, and budget considerations.
- What is the typical turnaround time for 3D printing orders in Chicago?
- Our minimum lead time in Chicago is 24 hours for standard parts, with most orders completed within 2-5 business days. Rush orders can often be accommodated with same-day or next-day delivery across Illinois. Lead times depend on part complexity, material selection, and order volume.
- Can I get a prototype 3D printed before committing to a larger production run?
- Absolutely! We encourage prototyping before production runs. Our instant quoting system allows you to order single prototypes to test fit, form, and function. Once you're satisfied with the prototype, scaling to production quantities of 10, 100, or 1000+ parts is seamless with consistent quality.
- What are your lead times for Chicago orders?
- Standard lead times in Chicago are 2-5 business days for most orders. We offer expedited 24-48 hour turnaround for urgent projects, and complex or large volume orders may require 5-10 business days. All orders include next-day delivery across Midwest to ensure you receive your parts quickly.