Accelerate Aerospace Developmentwith Advanced 3D Printing

Selective laser sintering (SLS) and DMLS enable unprecedented design freedom for aerospace applications. Create internal cooling channels, hollow structures with optimized wall thickness, and biomimetic lattice geometries that maintain structural integrity while minimizing mass. SLS parts require no support structures, allowing for complex overhangs and interlocking assemblies printed as single components. DMLS titanium and aluminum parts achieve aerospace-grade density with isotropic properties matching wrought materials. Topology optimization algorithms reduce material usage by 40-60% while maintaining critical load paths and safety factors required for flight-critical applications.

Multi Jet Fusion (MJF) and DMLS technologies excel at producing aerospace components in quantities from single prototypes to hundreds of parts without tooling investments. MJF delivers production-grade nylon parts with uniform mechanical properties throughout the build volume, while DMLS produces flight-ready metal components with full material traceability. Parts maintain consistent quality across batch runs with statistical process control monitoring. Digital inventory management eliminates obsolescence risks for legacy components, allowing on-demand production of discontinued parts decades after original manufacturing.

Comprehensive selection of certified aerospace materials with full compliance documentation. ULTEM™ 1010 and 9085 meet FAA flame, smoke, and toxicity requirements for aircraft interiors. Titanium Ti-6Al-4V (Grade 5) provides aerospace-grade strength-to-weight performance with corrosion resistance. Antero™ 800NA offers exceptional chemical resistance and high-temperature stability for engine compartment applications. All materials include certificates of conformance, material test reports, and batch traceability documentation required for aerospace applications. DMLS metals undergo powder analysis, build monitoring, and post-process heat treatment to ensure consistent metallurgical properties.

Fused deposition modeling (FDM) with aerospace thermoplastics enables rapid production of maintenance tools, fixtures, and non-critical replacement parts directly at MRO facilities. Large build volume (914 x 609 x 914mm) accommodates substantial tooling and assembly aids. ULTEM™ materials provide chemical resistance to hydraulic fluids, lubricants, and cleaning solvents common in maintenance environments. Custom jigs and fixtures reduce setup times and improve repeatability for complex assembly procedures. Digital part libraries eliminate long-term inventory storage while ensuring immediate availability of critical tooling components.

High-definition stereolithography provides exceptional surface quality and dimensional accuracy for fit-check prototypes and functional testing. 50-micron layer resolution captures fine surface details and sharp edges critical for aerodynamic testing and assembly validation. Clear and pigmented resins enable visual inspection of internal features and flow characteristics. Rapid iteration cycles support agile development methodologies with overnight prototype delivery. Multiple materials allow progressive validation from initial concept models through functional prototypes that simulate end-use material properties.