Instant quoting, rapid manufacturing, and in-house production. Get an online quote in minutes or connect directly with our engineering team.
Selective Laser Sintering (SLS)
EOS Selective Laser Sintering (SLS) delivers high-strength nylon parts with repeatable tolerances and an injection-moulded surface finish. Complex geometries print without support structures, and consistent properties in every direction make it ideal for functional prototypes and end-use parts, from a single part to repeat production.
Explore SLS 3D printingForge Labs runs HP Multi-Jet Fusion (MJF) for high throughput, tight tolerances and consistent surface quality. Its layer-wide fusing delivers fast, high-quality thermoplastic parts with excellent dimensional accuracy and detail, making it cost-effective for medium to high volumes and well suited to both prototyping and production.
Explore MJF 3D printingStratasys Fused Deposition Modeling (FDM) delivers large-format, high-strength thermoplastic parts with controlled tolerances and production-ready finish options. From ULTEM high-performance thermoplastics to chemically resistant materials, it creates durable prototypes and production parts ideal for tooling, jigs, fixtures and end-use components in demanding applications.
Explore FDM 3D printing3D Systems Stereolithography (SLA) delivers precision parts with crisp detail and a smooth surface finish, backed by controlled post-processing. Precision-cured resins produce the finest details and smoothest surfaces in additive manufacturing, with biocompatible and clear resin options for medical devices, optical components and highly detailed prototypes.
Explore SLA 3D printingEOS Direct Metal Laser Sintering (DMLS) delivers production metal parts with repeatable tolerances and finishing for critical programs. Complex internal channels and lightweight structures with exceptional strength-to-weight ratios suit aerospace, automotive and energy applications where traditional manufacturing falls short.
Explore metal 3D printing (DMLS)Machine model
EOS P396
Every build that leaves our SLS, MJF, SLA, FDM, and DMLS cells stays in sync inside Forge Labs Steam. Real-time manufacturability insight, instant quoting, and coordinated fulfillment keep prototype and production runs aligned - so the value you see next is operational, not theoretical.
Forge Labs brings online quoting, engineering support, and industrial 3D printing together for prototypes and production across North America. From your first part to repeat production, manage quoting and orders through one manufacturing platform.
Steam captures batch control, powder genealogy, and technician notes throughout production. Traceability records are kept for every order, supporting quality systems and regulated industries.
Metal, plastic and resin 3D printing run in our own facilities under one manufacturing system, so a design can move from a single prototype to a repeat run without changing suppliers. Production lead times are shown when you quote, and our technicians carry each order through building, finishing and inspection to the same specification.
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
Upload your CAD file and drawing, pick the technology, material and finish, and get an instant quote. Every part is saved in Forge Labs Steam, so your next order starts where this one left off.
Automatic DFM analysis checks your model against the process and material you chose, and drawing analysis reads the requirements straight from your PDF. Our engineers review anything that needs a second look.
First parts are measured against your drawing before the run is released, and every reorder builds the exact revision you signed off.
Builds run through nights and weekends across our EOS, HP and Stratasys fleet, packed tight so large orders finish sooner. Inserts, finishing and assembly happen in-house, so parts arrive ready to use.
Every part is inspected before it ships and traced to the build it came from, and you follow every order in Forge Labs Steam from release to delivery.
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
Steam DFM intelligence flags risks instantly while our manufacturing engineers adjust builds, tooling, and documentation to keep production compliant across repeat runs.
Traceability with controlled document revisions and corrective actions tracked on every order.
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
Dimensional and functional validation before we transition any build into sustained production.
Engineers oversee every build from start to finish.
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
One North American manufacturing network, with significant 3D printing capacity in both Canada and the United States. Forge Labs pairs local responsiveness with continent-wide reach—responsive production and consistent manufacturing quality wherever you build.
Steam guides your team from upload to delivery with instant manufacturability insight, transparent pricing, and order updates so you can approve parts with confidence.
Upload
75% complete
Drag and drop CAD files and Steam keeps revisions, units, and orientation intact so you can review right away.
Analysis
Wall thickness
Thin walls detected
Hole size analysis
Pass
Trap volume
Pass
Mesh analysis
Pass
Steam highlights potential risks as analysis finishes, while our engineers resolve flagged items before you place the order.
Technology
Pick technologies, materials, finishes, and delivery speeds while pricing and lead times adjust in real time.
Order progress
Placed
Confirmed
Production
Manufacturing
Quality Control
Inspection
Shipped
En route
Follow every order from kickoff to delivery with status updates and shipping details in one dashboard.
Upload
75% complete
Engineering, procurement, and operations teams use Forge Labs Steam to upload CAD, run instant manufacturability checks, and lock pricing in seconds without inbox tag or manual back-and-forth.
Every industry asks something different of a part. Whether you are an aerospace supplier, a device team, an independent designer or a research lab, we help you match design, material and process to the job, from a single prototype to a production run.
Brackets, ducting and tooling in documented metals and polymers.
Enclosures, guides and fixtures with biocompatible material options.
Prototypes, assembly aids and low-volume production parts.
Battery housings, brackets and test rigs for energy projects.
Grippers, mounts and housings that change with every sprint.
Functional prototypes and first runs for studios, startups and labs.
Presentation-ready scale models and mockups.
Props, costume elements and scenic pieces on production schedules.
How engineering teams take parts from first print to repeat production with Forge Labs.
Aerospace & UAV
How Forge combined metal 3D printing and machining to manufacture a stainless steel engine-maintenance fixture with internal air passages, threaded ports and precise O-ring grooves.
Medical Devices
How Forge manufactures clear SLA fluid bodies and SLS nylon valve hardware, connecting passage geometry, drawing requirements, cleaning and inspection to practical medical-device production.
Automotive & Mobility
Dyed-black SLS PA12 nests with dozens of deep slots for hairpin stator assembly, plus production batches of snap-in TPU tray inserts moved from SLS to FDM: slot fit, tolerance and infill lessons.
Product Design
How HP Multi Jet Fusion and Nylon PA12 enabled rapid ergonomic iteration and production-scale manufacturing for a next-generation VR headset visor.
Instant pricing and manufacturability feedback in minutes.
Create an account to upload CAD
STEP, STL, OBJ, 3MF and IGES supported
Everything you need to know about our manufacturing services. Can't find what you're looking for? Reach out to our technical team.
