Instant quoting, rapid manufacturing, and in-house production across North America. Get an online quote in minutes or connect directly with our engineering team.
Selective Laser Sintering
EOS Selective Laser Sintering delivers the industry's strongest nylon parts with repeatable tolerances and an injection-molded surface finish. High-strength thermoplastic parts with complex geometries and exceptional isotropic properties make it ideal for functional prototypes and end-use parts. Support-free internal geometries enable designs that are impossible with traditional manufacturing.
Learn moreLearn more about Selective Laser SinteringMachine model
EOS P396
Every build that leaves our SLS, MJF, SLA, FDM, and DMLS cells stays in sync inside Forge Labs Steam. Real-time manufacturability insight, instant quoting, and coordinated fulfillment keep prototype and production runs aligned - so the value you see next is operational, not theoretical.
Forge Labs combines automated quoting with industrial 3D printing to deliver reliable parts at production speed. From early prototypes to full production runs, we maintain consistent quality from concept through delivery.
Steam captures batch control, powder genealogy, and technician notes throughout production. Every order ships with full traceability documentation — supporting quality systems and regulated industries.
Our manufacturing facilities operate 24/7, ensuring continuous production without reliance on external vendors. By housing all manufacturing technologies in-house, we minimize lead times, eliminate supply chain delays, and maintain full quality control. With round-the-clock operations and dedicated technicians, we deliver precision-engineered parts on time, every time.
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
Production engineers audit every CAD submission within one business hour, preserving assemblies, units, and intent before we commit machines.
Calibration builds, coupon testing, and laser tuning are documented so the same recipe carries from EVT through production without surprises.
Automated nesting, powder conditioning, and scheduling keep EOS, HP, and Stratasys platforms running 24/7 so prototype batches scale into production the moment you green-light them.
Steam captures batch control, material genealogy, and inspection data automatically, so FAIR packages, process documentation, and shipping confirmations are ready the moment parts leave the lab.
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
Steam DFM intelligence flags risks instantly while our manufacturing engineers adjust builds, tooling, and documentation to keep production compliant across repeat runs.
Traceability with controlled document revisions and corrective actions tracked on every order.
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
Dimensional and functional validation before we transition any build into sustained production.
Engineers oversee every build from start to finish.
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
From Seattle to New York, our American manufacturing network brings industrial-grade 3D printing closer to you. Experience faster turnarounds, lower shipping costs, and personalized service nationwide.
Steam guides your team from upload to delivery with instant manufacturability insight, transparent pricing, and real-time order updates so you can approve parts with confidence.
Drag and drop CAD files or full assemblies and Steam keeps revisions, units, and orientation intact so your team can review together right away.
Steam highlights potential risks as analysis finishes, while our engineers resolve flagged items before you place the order.
Pick technologies, materials, finishes, and delivery speeds while pricing and lead times adjust in real time.
Follow every build from kickoff to delivery with live status updates, inspection notes, and shipping details in one dashboard.
75% complete
Engineering, procurement, and operations teams use Forge Labs Steam to upload CAD, run instant manufacturability checks, and lock pricing in seconds without inbox tag or manual back-and-forth.
Forge Labs supports engineering and operations teams across regulated and fast-moving industries. From flight-certified hardware to consumer product launches, we streamline the path from prototype to production.
Teams rely on our SLS, SLA, FDM, MJF, and DMLS manufacturing capabilities to shorten tooling cycles, protect IP, and deliver repeatable quality. Forge Labs produces functional prototypes, low-volume production parts, and end-use components using engineering-grade polymers and metal alloys. Our industrial 3D printing systems support rapid prototyping, bridge manufacturing, and production runs without the tooling costs of traditional manufacturing. Whether qualifying a new supplier or scaling production, Forge Labs keeps every stakeholder aligned from design through delivery.
Deliver lightweight brackets, ducting, and tooling that meet aerospace quality expectations while keeping development on schedule.
Titanium Ti-6Al-4V, aluminum alloys, and high-temperature polymers support flight-ready components with finishes suitable for cockpit and cabin environments. Process documentation and AS9100 aligned reporting help program teams integrate additive parts into flight builds.
Aerospace & UAV
Launch ergonomic enclosures, surgical tooling, and diagnostic housings with biocompatible materials and consistent finishes.
Our ISO 9001 aligned workflows support everything from anatomical models to production shells. We manufacture with USP Class VI and ISO 10993-1 certified materials, including Nylon PA12 and ClearVue, for both prototyping and production runs. Vapor smoothing, painting, and clean assembly cells deliver parts that arrive clinic-ready.
Medical Devices
Accelerate thermal management components, battery hardware, and production tooling for electric mobility products built across North America.
High-strength nylon composites, UL 94 rated polymers, and precision finishing help automotive and micromobility teams qualify parts for vibration, heat, and road testing. From pilot builds to sustained production, we scale as your product ramps.
EV & Mobility
Customers come to Forge Labs when they need industrial 3D printing that keeps up with product development and production demands. Steam centralizes file uploads, manufacturability feedback, pricing, and order tracking so global teams can collaborate in real time.
Secure infrastructure for sensitive designs
SOC 2 controls, regional data handling, and revision history help aerospace, medical, and energy teams maintain compliance while working faster than traditional suppliers.
Prototyping to production without vendor hopping
Automated manufacturability insight and engineer-reviewed feedback mean the parts you approve in development are the same parts we deliver at production scale.
Finishing and assembly that match your brand
Dyeing, painting, vapor smoothing, machining, threaded inserts, and assembly cells ship parts that drop into your production lines or customer demos without extra prep.
Rapid prototyping, assembly aids, and low-volume production components for EV and ICE platforms.
Custom end-effectors, housings, and cable routing built to evolve with every sprint.
Replacement components and spares that keep mission-critical equipment running without long lead times.
Presentation-ready scale models and mockups that help clients and stakeholders see every detail.
Hero props, costumes, and scenic elements delivered on production schedules with finish-ready surfaces.
Bespoke fixtures, test rigs, and housings produced with confidentiality and revision control.
Explore how companies across aerospace, medical, and mobility use industrial 3D printing to accelerate development, control quality, and launch products faster.
Understand UL-94 flammability ratings, testing methods, and material selection tips so your printed parts meet safety requirements for aerospace, automotive, and electronics programs.
Jordan Smith
DMLS Specialist
See how aerospace teams use DMLS for weight reduction, complex cooling, and rapid qualification while staying compliant with program documentation.
Jordan Smith
DMLS Specialist
Learn when to choose SLS or FDM based on surface quality, material options, strength, and budget so your team picks the right process every time.
Forge Labs Team
Manufacturing Experts
Instant pricing and manufacturability feedback in minutes.
Upload your CAD file
STL, STEP, OBJ, 3MF supported
Instant pricing and manufacturability feedback
Everything you need to know about our manufacturing services. Can't find what you're looking for? Reach out to our technical team.
