Production parts and prototypes, with online quotes in minutes.
Instant quotes, local manufacturing, and in-house production. Get an online quote in minutes or connect directly with our engineers.
SLS
High-strength nylon parts, from a single part to repeat production.
MJF
Fast, high-quality thermoplastic parts for medium to high volumes.
FDM
Large-format thermoplastic parts for tooling, jigs and fixtures.
SLA
Precision resin parts with crisp detail and a smooth finish.
DMLS
Production metal parts with complex internal channels.
EOS Selective Laser Sintering (SLS) delivers high-strength nylon parts with repeatable tolerances and an injection-moulded surface finish. Complex geometries print without support structures, and consistent properties in every direction make it ideal for functional prototypes and end-use parts, from a single part to repeat production.
HP Multi-Jet Fusion (MJF) delivers high-throughput production of detailed thermoplastic parts with tight tolerances and consistent surface quality. Its layer-wide fusing makes it especially cost-effective for medium- to high-volume batches, combining dimensional accuracy with repeatability from part to part. Ideal for scaling functional prototypes into repeat production.
Stratasys Fused Deposition Modeling (FDM) delivers large-format, high-strength thermoplastic parts with controlled tolerances and production-ready finish options. From ULTEM high-performance thermoplastics to chemically resistant materials, it creates durable prototypes and production parts ideal for tooling, jigs, fixtures and end-use components in demanding applications.
3D Systems Stereolithography (SLA) delivers precision parts with crisp detail and a smooth surface finish, backed by controlled post-processing. Precision-cured resins produce the finest details and smoothest surfaces in additive manufacturing, with biocompatible and clear resin options for medical devices, optical components and highly detailed prototypes.
EOS Direct Metal Laser Sintering (DMLS) delivers production metal parts with repeatable tolerances and finishing for critical programs. Complex internal channels and lightweight structures with exceptional strength-to-weight ratios suit aerospace, automotive and energy applications where traditional manufacturing falls short.
Machine model
EOS P 396
Identify potential manufacturing issues in your design before placing an order.
Identify potential manufacturing issues in your design before placing an order.
Industrial 3D printing across North America, running 24/7. Quote online and manage orders in one platform, with engineering support from prototype to production.
Industrial 3D printing backed by engineering expertise, ISO 9001-aligned quality control, and in-house manufacturing. Forge Labs manufactures functional prototypes and end-use parts for customers across North America, with consistent quality from your first part to repeat production.
Every order carries a production record including batch control, powder genealogy, and technician notes—providing the traceability needed to support your quality requirements.
Metal, plastic and resin 3D printing run in our own facilities under one manufacturing system, so a design can move from a single prototype to a repeat run without changing suppliers. Production lead times are shown when you quote, and our technicians carry each order through building, finishing and inspection to the same specification.
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
Quote multiple parts in Forge Labs Steam, choose a process, material and finish for each, and share your quote with teammates for approval.
DFM checks flag thin walls, warping risks and unsupported features for your chosen process and material.
First parts are measured against your drawing before the run is released.
Builds run through nights and weekends across our EOS, HP and Stratasys fleet, packed tight so large orders finish sooner.
Every part is inspected before it ships and traced to the build it came from.
Upload multiple CAD parts and drawings for an instant quote, with a process, material and finish for each. Share quotes with teammates for approval; your parts stay saved in Forge Labs Steam for the next order.
DFM checks flag thin walls, warping risks and unsupported features against your chosen process and material. Drawing analysis reads your PDF requirements, and our engineers review anything that needs a second look.
First parts are measured against your drawing before the run is released, and every reorder builds the exact revision you signed off.
Builds run through nights and weekends across our EOS, HP and Stratasys fleet, packed tight so large orders finish sooner. Inserts, finishing and assembly happen in-house, so parts arrive ready to use.
Every part is inspected before it ships and traced to the build it came from, and you follow every order in Forge Labs Steam from release to delivery.
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
Steam DFM intelligence flags risks instantly while our manufacturing engineers adjust builds, tooling, and documentation to keep production compliant across repeat runs.
Traceability with controlled document revisions and corrective actions tracked on every order.
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
Dimensional and functional validation before we transition any build into sustained production.
Engineers oversee every build from start to finish.
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
Manufacturing capacity across North America. Forge Labs pairs local responsiveness with continent-wide reach—responsive production and consistent manufacturing quality wherever you build.
Manufacturing capacity across North America, with responsive production and consistent quality.
See your part the way our engineers do. Forge Labs Steam checks your CAD for manufacturing risks and shows you exactly where to look.
See what needs attention, with our engineers ready to help you resolve it.
Compare printability and pricing across processes without uploading your files again.
Bring threads, inserts, tolerances and finishing requirements straight from your drawing into the review.
Engineering, procurement, and operations teams rely on Forge Labs for precision parts, engineering support, and dependable production—from prototypes to repeat orders.
Every industry asks something different of a part. Whether you are an aerospace supplier, a device team, an independent designer or a research lab, we help you match design, material and process to the job, from a single prototype to a production run.
Brackets, ducting and tooling in documented metals and polymers.
Enclosures, guides and fixtures with biocompatible material options.
Prototypes, assembly aids and low-volume production parts.
Battery housings, brackets and test rigs for energy projects.
Grippers, mounts and housings that change with every sprint.
Functional prototypes and first runs for studios, startups and labs.
Presentation-ready scale models and mockups.
Props, costume elements and scenic pieces on production schedules.
Brackets, ducting and tooling in documented metals and polymers.
Enclosures, guides and fixtures with biocompatible material options.
Prototypes, assembly aids and low-volume production parts.
Battery housings, brackets and test rigs for energy projects.
Grippers, mounts and housings that change with every sprint.
Functional prototypes and first runs for studios, startups and labs.
Presentation-ready scale models and mockups.
Props, costume elements and scenic pieces on production schedules.
How engineering teams take parts from first print to repeat production with Forge Labs.
Aerospace & UAV
How Forge combined metal 3D printing and machining to manufacture a stainless steel engine-maintenance fixture with internal air passages, threaded ports and precise O-ring grooves.
Medical Devices
How Forge manufactures clear SLA fluid bodies and SLS nylon valve hardware, connecting passage geometry, drawing requirements, cleaning and inspection to practical medical-device production.
Automotive & Mobility
Dyed-black SLS PA12 nests with dozens of deep slots for hairpin stator assembly, plus production batches of snap-in TPU tray inserts moved from SLS to FDM: slot fit, tolerance and infill lessons.
Product Design
How HP Multi Jet Fusion and Nylon PA12 enabled rapid ergonomic iteration and production-scale manufacturing for a next-generation VR headset visor.
Aerospace & UAV
How Forge combined metal 3D printing and machining to manufacture a stainless steel engine-maintenance fixture with internal air passages, threaded ports and precise O-ring grooves.
Medical Devices
How Forge manufactures clear SLA fluid bodies and SLS nylon valve hardware, connecting passage geometry, drawing requirements, cleaning and inspection to practical medical-device production.
Automotive & Mobility
Dyed-black SLS PA12 nests with dozens of deep slots for hairpin stator assembly, plus production batches of snap-in TPU tray inserts moved from SLS to FDM: slot fit, tolerance and infill lessons.
Product Design
How HP Multi Jet Fusion and Nylon PA12 enabled rapid ergonomic iteration and production-scale manufacturing for a next-generation VR headset visor.
Instant pricing and manufacturability feedback in minutes.
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STEP, STL, OBJ, 3MF and IGES supported
Everything you need to know about our manufacturing services. Can't find what you're looking for? Reach out to our technical team.
