Bringing Fiction to Lifewith Industrial 3D Printing
Forge Labs supports film, television, and entertainment industries with precision-manufactured props, costume parts, and set components. We deliver complex, production-ready parts—fast. Our film and TV 3D printing services handle hero props, replicas, and set dressing on tight timelines.
Film & Entertainment Excellence
Trusted by Leading Film Studios
For over a decade, Forge Labs has collaborated with leading film and television productions across North America to fabricate high-performance, visually striking components. From intricate props and costume elements to full-scale production assets, our industrial 3D printing technologies accelerate timelines while maintaining exceptional accuracy and durability. With roots in Vancouver—a hub of global film production—we've become a go-to partner for production designers, VFX departments, and prop fabricators.
Transforming Film & Entertainment Manufacturing
For over a decade, Forge Labs has collaborated with leading film and television productions across North America to fabricate high-performance, visually striking components. From intricate props and costume elements to full-scale production assets, our industrial 3D printing technologies accelerate timelines while maintaining exceptional accuracy and durability. With roots in Vancouver—a hub of global film production—we've become a go-to partner for production designers, VFX departments, and prop fabricators.
Key Benefits of 3D Printing in Film & Entertainment
- Accelerate development timelines and compress design cycles, enabling faster innovation and reduced time-to-market.
- Eliminate expensive tooling requirements, reducing upfront investments and enabling economical low-volume production.
- Lightweight builds ideal for wearable props through advanced additive manufacturing solutions tailored for film & entertainment applications.
- Durability for stunt work and heavy handling through advanced additive manufacturing solutions tailored for film & entertainment applications.
- Eliminate expensive tooling requirements, reducing upfront investments and enabling economical low-volume production.
- High-detail resolution for paint-ready surfaces through advanced additive manufacturing solutions tailored for film & entertainment applications.
Performer Safety Standards
All wearable components tested for skin safety, weight distribution, and performer comfort during extended filming periods.
Production Timeline Reliability
Guaranteed delivery schedules with 24-48 hour rush capabilities to meet critical production deadlines and shooting schedules.
Confidentiality & Security
Comprehensive non-disclosure agreements and secure handling protocols for all project materials and intellectual property.
On-Set Durability Testing
Rigorous stress testing for stunt work, environmental conditions, and repeated handling to ensure props perform throughout production.
Manufacturing Capabilities
Advanced Film & Entertainment Solutions
From precision prototyping to full-scale production, our comprehensive capabilities deliver results that transform film & entertainment manufacturing.
Manufacture functional and non-functional props with complex geometries and fine details. From sci-fi weapons and tools to mechanical elements and hero pieces, our technologies deliver exceptional accuracy and surface quality ready for paint and finishing.
Precision Prop Fabrication. Surface detail: 0.1mm resolution.
Technical Specifications
Create lightweight, form-fitting components for costume applications including helmet inserts, mechanical detailing, armor segments, and mask components. Our materials and processes ensure comfort for performers while maintaining visual impact and durability.
Costume Elements & Wearables. Lightweight construction.
Technical Specifications
Rapidly produce scaled pieces for futuristic or historical sets, architectural details, and custom scenic elements. Cost-effective alternative to traditional fabrication methods with the flexibility to accommodate last-minute design changes.
Relevant Technologies
View all technologies →
Set Dressing & Scenic Elements. Large-scale production capability.
Technical Specifications
Engineer working mechanisms including hinged joints, rotating assemblies, drone enclosures, and interactive elements. Manufactured with tight tolerances using engineering-grade materials to ensure reliable performance during filming.
Mechanically Functional Components. Tight mechanical tolerances.
Technical Specifications
Support rapid design iteration with fast turnaround visual and test models. When design changes happen quickly during pre-production, our team delivers updated prototypes within days to keep projects on schedule.
Iterative Concept Prototyping. Same-day design changes.
Technical Specifications
Recreate iconic props and costume elements from existing references, reverse-engineer vintage pieces, and produce accurate replicas for sequels, remasters, and special editions. Maintain authenticity while improving functionality.
Legacy & Reproduction Work. Authentic reproduction capability.
Technical Specifications
Case Studies
Success Stories
Real results from our film & entertainment partnerships
Come to Daddy - Receipt Spike Prop
Complex prop fabrication for Come to Daddy, a black comedy feature starring Elijah Wood. The character has a cast-iron receipt spike stabbed through his cheek - an effect requiring real props rather than CGI. The prop was designed in two components: a false cheek holding the base of the receipt spike, and a spike mounted on a dental appliance inside the mouth. Since it had to hang off his face, the base needed to be extremely lightweight, durable, easy to paint, and completed fast - making it perfect for Accura 25 SLA 3D printing.
Superhero Film Costume Integration
Developed lightweight armor components for major superhero production, integrating LED lighting systems and mechanical articulation points. Achieved 40% weight reduction compared to traditional fabrication while maintaining visual impact and performer comfort throughout extended filming.
Certified Materials
Film & Entertainment-Grade Materials
High-performance materials engineered and certified for demanding film & entertainment applications with full traceability and compliance documentation.
SLA Resins
Film & Entertainment grade
High-detail resin printing
- Smooth surface finish
- Perfect for film props
- Excellent detail resolution
Nylon PA12
Film & Entertainment grade
Durable functional props
- Production-like properties
- Impact resistant
- Professional appearance
TPU
Film & Entertainment grade
Flexible costume elements
- Wearable prop components
- Realistic texture
- Safe for skin contact
Carbon Fiber Nylon
Film & Entertainment grade
Lightweight structural props
- High strength-to-weight ratio
- Professional appearance
- Excellent for hero props
Clear Resin
Film & Entertainment grade
Crystal clear transparency
- Glass-like appearance
- Perfect for lenses
- Optical-grade clarity
ABS
Film & Entertainment grade
Impact resistant props
- Easy post-processing
- Paint-ready surface
- Durable for action scenes
Explore Our Complete Material Matrix
Compare properties, applications, and certifications across our entire material portfolio. Filter by technology, industry, or specific requirements.
Manufacturing Technologies
Proven Technologies for Film & Entertainment
Each technology offers unique advantages for film & entertainment applications. Choose the right process for your specific requirements.
Stereolithography (SLA)
Selective Laser Sintering (SLS)
Fused Deposition Modeling (FDM)
PolyJet Matrix (PolyJet)
Not sure which technology is right for your project?
Our application engineers can help you select the optimal manufacturing process based on your specific requirements, materials, and timeline.
Ready to Transform Your Film & Entertainment Manufacturing?
Upload your CAD files for an instant quote or speak with our application engineers about your specific requirements.
Click to start your quote
STL, STEP, OBJ, 3MF supported | Get instant pricing