Flexible Thermoplastic Elastomer (95A)
TPU 95 is a thermoplastic polyurethane with a Shore A hardness of 95, combining flexibility with durable elastomeric performance. It can stretch more than three times its original length, making it ideal for functional parts that need rubber-like elasticity while maintaining structural integrity under repeated stress and deformation.
TPU 95 represents the optimal balance between flexibility and strength in thermoplastic elastomers. With its 95A Shore hardness, this material delivers outstanding mechanical properties including 551% elongation at break and strong elastic recovery. The material excels in applications requiring rubber-like elasticity combined with the processing advantages of thermoplastics.
TPU 95 combines exceptional flexibility with 551% elongation at break and superior tear strength and abrasion resistance, delivering excellent fatigue resistance for repeated flexing for demanding applications. From rapid prototyping to production runs, teams rely on TPU 95 to maintain tight tolerances while reducing assembly complexity through consolidated part designs.
TPU 95 brings flexible manufacturing to FDM technology with Shore A 95 hardness and 551% elongation at break, enabling rubber-like parts impossible with rigid thermoplastics. The Stratasys F123 platform's specialized extrusion system maintains TPU's elastomeric properties while achieving intricate geometries and living hinges. With good chemical resistance to oils and grease, TPU 95 produces durable gaskets, vibration dampeners, and protective covers that withstand repeated flexing.
Build Volume
914 × 610 × 914 mm
Max part size
Lead Time
2-4 business days
Fast turnaround available
Layer Height
0.254 mm (0.010")
Resolution
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Technical datasheet
Detailed specs for TPU 95.
Manufactured in Forge Labs' North American production centers with serialized traceability for TPU 95.
TPU 95 brings elastomeric properties to FDM 3D printing, with 95A Shore hardness providing a balance between flexibility and durability. This thermoplastic polyurethane enables functional rubber-like parts with strong elastic recovery and consistent printability.
Unlike rigid thermoplastics, TPU 95 can stretch more than three times its original length (551% typical), absorb impacts, and return to its original shape. This unique combination enables applications from vibration damping to custom seals, previously impossible with additive manufacturing.
Forge Labs' specialized flexible material handling ensures consistent extrusion and layer adhesion, critical for achieving reliable mechanical properties. Our soluble support materials enable complex flexible geometries without damaging delicate features during removal.
Upload CAD files to Forge Labs Steam for instant pricing and live manufacturability feedback. Real-time DFM highlights issues before production so timelines stay predictable.
From industrial gaskets to wearable devices, TPU 95 enables flexible solutions across industries. Explore how companies leverage this elastomeric material.
TPU 95 enables custom gaskets and seals with complex geometries impossible to achieve with traditional die-cutting. The material's flexibility supports long-term sealing performance.
Key Applications
Performance Data
Supports long-term sealing performance for flexible assemblies and fixtures.
TPU 95's flexibility makes it suitable for wearable device prototypes and soft-touch components. Validate biocompatibility requirements for medical use.
Key Applications
Performance Data
Validate biocompatibility and skin-contact requirements per application.
Automotive applications leverage TPU 95 for custom flexible components that withstand repeated flexing and exposure to oils and grease. The material replaces traditional rubber parts with 3D printed solutions.
Key Applications
Performance Data
Validate environmental requirements for automotive applications.
TPU 95 enables mass customization of consumer products requiring flexibility and comfort. The material's durability supports both prototyping and production applications.
Key Applications
Performance Data
Durable for repeated flexing in consumer products.
TPU 95 flexible hose component
Flexible Hoses
Flexible footwear components
Consumer Products
Automotive sealing gasket
Automotive Seals
TPU 95 delivers dependable strength and impact resistance for Flexible hoses and tubing and Seals and gaskets, helping teams move from prototype to production with confidence.
Mechanical Properties
11.1 MPa
Tested to ISO 37, GB/T 528
TPU 95 records Stress at 100% Strain (X-Y) at 11.1 MPa, reinforcing its mechanical properties story.
Mechanical Properties
15.0 MPa
Tested to ISO 37, GB/T 528
TPU 95 records Stress at 200% Strain (X-Y) at 15.0 MPa, reinforcing its mechanical properties story.
Mechanical Properties
21.0 MPa
Tested to ISO 37, GB/T 528
TPU 95 records Stress at 300% Strain (X-Y) at 21.0 MPa, reinforcing its mechanical properties story.
TPU 95 combines Exceptional flexibility with 551% elongation at break and Superior tear strength and abrasion resistance to support Flexible hoses and tubing and Seals and gaskets that demand production-ready durability.
| Measurement | TPU 95Base | Standard |
|---|---|---|
| Stress at 100% Strain (X-Y) | 11.1 MPa | ISO 37, GB/T 528 |
| Stress at 200% Strain (X-Y) | 15.0 MPa | ISO 37, GB/T 528 |
| Stress at 300% Strain (X-Y) | 21.0 MPa | ISO 37, GB/T 528 |
| Stress at 400% Strain (X-Y) | 25.8 MPa | ISO 37, GB/T 528 |
| Young's Modulus (X-Y) | 33.6 MPa | ISO 37, GB/T 528 |
| Elongation at Break (X-Y) | 551.2 % | ISO 37, GB/T 528 |
| Shore Hardness | 95A | ISO 7619-1, GB/T 531.1 |
TPU 95 delivers dependable strength and impact resistance for Flexible hoses and tubing and Seals and gaskets, helping teams move from prototype to production with confidence.
TPU 95 delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.
These qualities make it well-suited for Flexible hoses and tubing, Seals and gaskets, and Vibration dampening components, providing long-term durability in demanding environments. TPU 95 maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.
This makes it a reliable choice for applications requiring precise geometries and tight tolerances across Automotive, Medical, and Consumer Products. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.
TPU 95 combines Exceptional flexibility with 551% elongation at break and Superior tear strength and abrasion resistance to support Flexible hoses and tubing and Seals and gaskets that demand production-ready durability.
TPU 95 offers consistent density and surface quality so critical features hold tolerances and downstream finishing remains predictable.
TPU 95 exhibits a density of 1.20-1.24 g/cm3 that contributes to lightweight yet durable parts. With moisture absorption of 0.82 %, ensures dimensional stability in varying environmental conditions.
These physical properties enable consistent part quality and predictable performance across Flexible hoses and tubing, Seals and gaskets, and Vibration dampening components. The material's inherent characteristics minimize warpage and maintain tight tolerances throughout the part lifecycle.
For Automotive, Medical, and Consumer Products, these physical attributes translate to reliable production outcomes with minimal post-processing requirements, ensuring parts meet specifications straight from the build platform.
TPU 95 delivers 1.20-1.24 g/cm3 density so assemblies fit and finish without secondary rework.
TPU 95 offers tested chemical resistance across acids, bases, solvents, and hydrocarbons to ensure reliable performance in harsh environments.
TPU 95 demonstrates broad chemical resistance with testing against 5 different chemicals, showing excellent compatibility with 0 substances and good compatibility with 1 others. This extensive chemical resistance profile makes it suitable for harsh industrial environments.
The material's resistance to acids, bases, solvents, and hydrocarbons enables its use in Flexible hoses and tubing, Seals and gaskets, and Vibration dampening components that require exposure to aggressive chemicals. Its chemical inertness ensures parts maintain their mechanical properties even after prolonged chemical exposure.
For Automotive, Medical, and Consumer Products, this chemical stability translates to longer service life and reduced maintenance requirements, making TPU 95 a cost-effective choice for chemically demanding applications.
TPU 95 has been tested against 5 chemicals with 0 showing excellent compatibility for demanding chemical environments.
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Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for FDM.
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Advanced Manufacturing
TPU 95 is manufactured using Fused Deposition Modeling (FDM) technology, offering reliable performance for functional prototypes and end-use parts.
TPU 95 runs on industrial FDM platforms with heated chambers, hardened extrusion paths, and qualified material profiles to guarantee consistent layer adhesion and mechanical integrity.
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