FDM TechnologyThermoplastic

PEKK-Based High-Performance ExcellenceAerospace-Grade Thermoplastic with Exceptional Chemical Resistance & Low Outgassing

Antero 800NA is a PEKK-based FDM thermoplastic that combines high strength, heat resistance, and superior chemical resistance with ultra-low outgassing properties. Designed for the most demanding aerospace and industrial applications, it provides exceptional performance in environments exposed to jet fuel, hydraulic fluids, and extreme temperatures. Its excellent mechanical properties make it a lighter-weight alternative to metal components while maintaining the dimensional stability and chemical resistance required for critical applications.

Tensile Strength
N/A
Flexural Modulus
3,200 MPa
Temperature Resistance
158 °C
Technology
FDM
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Antero 800NA PEKK 3D printed part example
Large Build Volume
Cost-Effective
FDM material

Antero 800NA PEKK overview

Antero 800NA is a groundbreaking PEKK-based (polyetherketoneketone) FDM thermoplastic that sets new standards for high-performance additive manufacturing. Combining excellent mechanical properties including high strength, heat resistance, and toughness with superior chemical resistance and ultra-low outgassing characteristics, it excels in the most demanding aerospace, space, and industrial applications. Its exceptional resistance to jet fuel, hydraulic fluids, and industrial chemicals, combined with its lightweight properties, makes it an ideal alternative to machined metal components while offering design freedom impossible with traditional manufacturing.

Why manufacture with Antero 800NA PEKK

Antero 800NA PEKK combines exceptional chemical resistance to jet fuel, hydraulic fluids, and industrial solvents and ultra-low outgassing properties ideal for space and vacuum applications, delivering high strength-to-weight ratio as lightweight alternative to metal components for demanding applications. From rapid prototyping to production runs, teams rely on Antero 800NA PEKK to maintain tight tolerances while reducing assembly complexity through consolidated part designs.

FDM Production Technology

Antero 800NA PEKK delivers unprecedented FDM performance with 250°C continuous use temperature and exceptional chemical resistance surpassing all other thermoplastics. The Stratasys F900's specialized PEKK processing maintains 380°C extrusion temperatures while controlling crystallization rates to optimize strength and dimensional stability. With 93 MPa tensile strength and near-zero moisture absorption (0.13%), Antero produces functional components for spacecraft, jet engines, and chemical processing equipment. The material's inherent flame retardancy, low outgassing (0.347% TML), and resistance to virtually all chemicals except concentrated sulfuric acid make it essential for extreme environment applications where failure isn't an option.

Build Volume

914 × 610 × 914 mm (36 × 24 × 36 in)

Max part size

Lead Time

2-4 business days

Fast turnaround available

Layer Height

0.254 mm (0.010 in)

Resolution

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Manufactured in Forge Labs' North American production centers with serialized traceability for Antero 800NA PEKK.

Antero 800NA PEKK FDM cube sample showing high-performance thermoplastic properties
Technical resources

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Technical datasheet

Detailed specs for Antero 800NA PEKK.

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Applications & field work

Where Antero 800NA PEKK excels

Antero 800NA represents the pinnacle of FDM polymer performance, with PEKK (polyetherketoneketone) chemistry delivering exceptional strength, chemical resistance, and low outgassing for the most demanding applications. This aerospace-qualified material meets FAR 25.853 and BSS 7239 specifications critical for aircraft interiors.

With a glass transition temperature of 150°C and exceptional chemical resistance to hydraulic fluids, fuels, and lubricants, Antero 800NA survives environments that destroy standard thermoplastics. The material's inherent flame retardancy and low smoke generation make it ideal for confined spaces.

Forge Labs' specialized high-temperature Fortus systems with precise thermal control ensure optimal crystallinity and mechanical properties. Our documented quality system provides full traceability from raw material through finished part, meeting aerospace quality requirements.

Mechanical
Tensile Strength, Yield (XZ Axis): 86.7 MPa
ASTM D638 - 87 MPa tensile
Thermal
Heat Deflection Temperature @ 0.45 MPa: 158 °C
Tg 150°C, continuous use 130°C
Physical
Density: 1.28 g/cm³
Electrical
Volume Resistivity: >1.4×10¹⁴ Ω·cm
Antero 800NA PEKK aerospace assembly demonstrating high-strength, lightweight design
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Manufacturing intelligence for Antero 800NA PEKK

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Industry applications for Antero 800NA PEKK

From spacecraft to oil field equipment, Antero 800NA enables innovation in extreme environments. Discover how industries leverage this ultra-performance polymer.

Antero 800NA meets the stringent requirements for aerospace applications, from commercial aircraft interiors to satellite components. The material's low outgassing and radiation resistance enable space applications.

Key Applications

  • Aircraft interior brackets and panels
  • Satellite structural components
  • Electrical connectors and housings
  • Environmental control system parts

Performance Data

Meets FAR 25.853 with <1% TML and <0.01% CVCM per ASTM E595, qualified for unlimited use in aircraft interiors and space.

Explore aircraft & spacecraft

Downhole and chemical processing applications demand materials that survive extreme temperatures, pressures, and chemical exposure. Antero 800NA provides this performance with the design freedom of additive manufacturing.

Key Applications

  • Downhole tool components
  • Chemical processing seals
  • High-pressure valve components
  • Sensor housings for harsh environments

Performance Data

Maintains 80% tensile strength after 1000 hours in hydraulic fluid at 120°C, exceeding requirements for oil field equipment.

Antero 800NA's excellent dielectric properties and thermal stability make it ideal for high-frequency electronics and semiconductor equipment operating at elevated temperatures.

Key Applications

  • RF connector insulators
  • Semiconductor test sockets
  • High-temperature PCB fixtures
  • Microwave component housings

Performance Data

Dielectric constant 3.0 at 10 GHz with <0.003 loss tangent, maintaining properties to 150°C for high-frequency applications.

Explore high-performance electronics

Military applications require materials that perform in extreme conditions while meeting strict specifications. Antero 800NA provides this reliability with documented traceability for critical systems.

Key Applications

  • UAV structural components
  • Electronic warfare housings
  • Missile component fixtures
  • Military vehicle interior parts

Performance Data

Survives MIL-STD-810G environmental testing including thermal shock, vibration, and altitude, qualified for defense platforms.

Antero 800NA PEKK production examples

Antero 800NA PEKK aerospace assembly demonstrating high-strength, lightweight design

Antero 800NA PEKK aerospace assembly demonstrating high-strength, lightweight design

Aerospace Assembly

Antero 800NA FDM cube sample showing PEKK-based high-performance properties

Antero 800NA FDM cube sample showing PEKK-based high-performance properties

Material Sample

Chemical-resistant automotive component made with Antero 800NA

Chemical-resistant automotive component made with Antero 800NA

Automotive Component

Performance Dashboard

Technical performance for Antero 800NA PEKK

Antero 800NA PEKK delivers dependable strength and impact resistance for Aircraft ducting and structural components exposed to aviation fluids and Spacecraft housings and low-outgassing space components, helping teams move from prototype to production with confidence.

Mechanical Properties

Tensile Strength, Yield (XZ Axis)

86.7 MPa

Antero 800NA PEKK records Tensile Strength, Yield (XZ Axis) at 86.7 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Tensile Strength, Yield (ZX Axis)

59.4 MPa

Antero 800NA PEKK records Tensile Strength, Yield (ZX Axis) at 59.4 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Tensile Strength, Ultimate (XZ Axis)

73.0 MPa

Antero 800NA PEKK records Tensile Strength, Ultimate (XZ Axis) at 73.0 MPa, reinforcing its mechanical properties story.

Antero 800NA PEKK combines Exceptional chemical resistance to jet fuel, hydraulic fluids, and industrial solvents and Ultra-low outgassing properties ideal for space and vacuum applications to support Aircraft ducting and structural components exposed to aviation fluids and Spacecraft housings and low-outgassing space components that demand production-ready durability.

Measurement
Antero 800NA PEKKBase
Standard
Tensile Strength, Yield (XZ Axis)86.7 MPa—
Tensile Strength, Yield (ZX Axis)59.4 MPa—
Tensile Strength, Ultimate (XZ Axis)73.0 MPa—
Tensile Strength, Ultimate (ZX Axis)59.7 MPa—
Elongation at Break2.1 %—
Tensile Modulus (XZ Axis)2,640 MPa—
Tensile Modulus (ZX Axis)2,770 MPa—
Flexural Strength @ 5% Strain (XZ Axis)136 MPa—
Flexural Strength @ Break (ZX Axis)106 MPa—
Flexural Modulus (XZ Axis)3,200 MPa—
Flexural Modulus (ZX Axis)2,650 MPa—
Impact Strength, Notched (XZ Axis)41.1 J/m—
Impact Strength, Notched (ZX Axis)33.3 J/m—
Impact Strength, Unnotched (XZ Axis)1,730 J/m—
Impact Strength, Unnotched (ZX Axis)203 J/m—
Compressive Strength, Yield (XZ Axis)95.8 MPa—
Compressive Strength, Yield (ZX Axis)95.4 MPa—
Compressive Modulus (XZ Axis)2,260 MPa—
Compressive Modulus (ZX Axis)2,300 MPa—
Mechanical Performance

Mechanical Properties

Antero 800NA PEKK delivers dependable strength and impact resistance for Aircraft ducting and structural components exposed to aviation fluids and Spacecraft housings and low-outgassing space components, helping teams move from prototype to production with confidence.

Antero 800NA PEKK delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.

These qualities make it well-suited for Aircraft ducting and structural components exposed to aviation fluids, Spacecraft housings and low-outgassing space components, and Chemical processing pump housings and valve components, providing long-term durability in demanding environments. Antero 800NA PEKK maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.

This makes it a reliable choice for applications requiring precise geometries and tight tolerances across Aerospace, Space/Satellite, and Oil & Gas. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.

Antero 800NA PEKK combines Exceptional chemical resistance to jet fuel, hydraulic fluids, and industrial solvents and Ultra-low outgassing properties ideal for space and vacuum applications to support Aircraft ducting and structural components exposed to aviation fluids and Spacecraft housings and low-outgassing space components that demand production-ready durability.

Key metric

Tensile Strength, Yield (XZ Axis)

86.7 MPa

Key metric

Tensile Strength, Yield (ZX Axis)

59.4 MPa

Key metric

Tensile Strength, Ultimate (XZ Axis)

73.0 MPa

Dive into the data

Detailed mechanical measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Material Makeup

Physical Properties

Antero 800NA PEKK offers consistent density and surface quality so critical features hold tolerances and downstream finishing remains predictable.

Antero 800NA PEKK exhibits a density of 1.28 g/cm³ that contributes to lightweight yet durable parts. Its low moisture absorption ensures dimensional stability in varying environmental conditions.

These physical properties enable consistent part quality and predictable performance across Aircraft ducting and structural components exposed to aviation fluids, Spacecraft housings and low-outgassing space components, and Chemical processing pump housings and valve components. The material's inherent characteristics minimize warpage and maintain tight tolerances throughout the part lifecycle.

For Aerospace, Space/Satellite, and Oil & Gas, these physical attributes translate to reliable production outcomes with minimal post-processing requirements, ensuring parts meet specifications straight from the build platform.

Antero 800NA PEKK delivers 1.28 g/cm³ density so assemblies fit and finish without secondary rework.

Key metric

Density

1.28 g/cm³

Key metric

Outgassing, TML

0.347 %

Key metric

Outgassing, CVCM

0.004 %

Dive into the data

Detailed physical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Heat Performance

Thermal Properties

Antero 800NA PEKK maintains dimensional stability through temperature swings, making it a reliable option for Aerospace and Space/Satellite programs that see repeated thermal cycling.

Antero 800NA PEKK demonstrates excellent thermal stability with a heat deflection temperature of 158 °C, enabling it to maintain dimensional accuracy in elevated temperature environments. This thermal performance ensures parts retain their shape and mechanical properties even under thermal stress.

The material's thermal characteristics make it ideal for Aircraft ducting and structural components exposed to aviation fluids, Spacecraft housings and low-outgassing space components, and Chemical processing pump housings and valve components that experience temperature fluctuations. Its ability to withstand thermal cycling without degradation ensures long-term reliability in Aerospace, Space/Satellite, and Oil & Gas.

With broad temperature tolerance, Antero 800NA PEKK provides engineers with confidence when designing parts for thermally demanding applications, from under-hood automotive components to industrial equipment exposed to heat sources.

Antero 800NA PEKK maintains geometry with a Heat Deflection Temperature @ 0.45 MPa of 158 °C, protecting dimensional integrity during heat cycling.

Key metric

Heat Deflection Temperature @ 0.45 MPa

158 °C

Key metric

Heat Deflection Temperature @ 1.8 MPa

157 °C

Key metric

Glass Transition Temperature

156 °C

Dive into the data

Detailed thermal properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Functional Performance

Electrical Properties

Antero 800NA PEKK provides predictable electrical behavior for housings and functional prototypes that need controlled resistivity and dielectric strength.

Antero 800NA PEKK provides controlled electrical resistivity of >1.4×10¹⁴ Ω·cm, making it suitable for electrical housings and insulators. The material's insulation properties ensure reliable performance in electrical assemblies.

These electrical characteristics enable its use in Aircraft ducting and structural components exposed to aviation fluids, Spacecraft housings and low-outgassing space components, and Chemical processing pump housings and valve components where electrical performance is critical. The material maintains consistent electrical properties across its operating temperature range, ensuring stable performance in varying conditions.

For Aerospace, Space/Satellite, and Oil & Gas requiring precise electrical behavior, Antero 800NA PEKK delivers the consistency and reliability needed for functional prototypes and production parts that interact with electrical systems.

Antero 800NA PEKK posts >1.4×10¹⁴ Ω·cm Volume Resistivity, giving enclosures dependable insulating performance.

Key metric

Volume Resistivity

>1.4×10¹⁴ Ω·cm

Key metric

Dielectric Constant @ 1 kHz

3.32

Key metric

Dissipation Factor @ 1 kHz

0.003

Dive into the data

Detailed electrical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Compatibility Data

Chemical Properties

Antero 800NA PEKK offers tested chemical resistance across acids, bases, solvents, and hydrocarbons to ensure reliable performance in harsh environments.

Antero 800NA PEKK demonstrates broad chemical resistance with testing against 11 different chemicals, showing excellent compatibility with 7 substances and good compatibility with 3 others. This extensive chemical resistance profile makes it suitable for harsh industrial environments.

The material's resistance to acids, bases, solvents, and hydrocarbons enables its use in Aircraft ducting and structural components exposed to aviation fluids, Spacecraft housings and low-outgassing space components, and Chemical processing pump housings and valve components that require exposure to aggressive chemicals. Its chemical inertness ensures parts maintain their mechanical properties even after prolonged chemical exposure.

For Aerospace, Space/Satellite, and Oil & Gas, this chemical stability translates to longer service life and reduced maintenance requirements, making Antero 800NA PEKK a cost-effective choice for chemically demanding applications.

Antero 800NA PEKK has been tested against 11 chemicals with 7 showing excellent compatibility for demanding chemical environments.

Key metric

Jet Fuel (Jet A)

Excellent

Type: Hydrocarbon

Key metric

Skydrol Hydraulic Fluid

Excellent

Type: Hydrocarbon

Key metric

Nitric Acid (30%)

Excellent

Type: Acid

Dive into the data

Detailed chemical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Chemical Resistance

Chemical compatibility for Antero 800NA PEKK

Evaluate how Antero 800NA PEKK responds to common chemicals before you commit to production tooling. Filter the grid to focus on acids, bases, solvents, or hydrocarbons.

11 of 11 chemicals shown

ChemicalTypeCompatibility
Jet Fuel (Jet A)HydrocarbonExcellent
Skydrol Hydraulic FluidHydrocarbonExcellent
Nitric Acid (30%)AcidExcellent
Sulfuric Acid (30%)AcidExcellent
Sodium Hydroxide (60%)BaseExcellent
Concentrated AmmoniaBaseExcellent
TolueneSolventGood
Ethyl AcetateSolventGood
Methyl Ethyl KetoneSolventGood
Dichloromethane (Non-annealed)SolventPoor
Dichloromethane (Annealed)SolventExcellent
Resources

Datasheets and design resources

Equip your team with certification packs, design guides, and spec sheets tailored to Antero 800NA PEKK.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Resources

Material DatasheetMechanical Properties Overview

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for FDM.

View FDM design guide

Compliance certificates

Keep your quality packet current with pre-approved certifications.

14 CFR 25.853 (FAR 25.853)Certified
BSS 7238 & 7239Certified
AITM 2.0007B & 3.0005Certified

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Advanced Manufacturing

Built with Precision FDM Technology

Antero 800NA PEKK is manufactured using Fused Deposition Modeling (FDM) technology, offering reliable performance for functional prototypes and end-use parts.

FDM Manufacturing Lab

Antero 800NA PEKK runs on industrial FDM platforms with heated chambers, hardened extrusion paths, and qualified material profiles to guarantee consistent layer adhesion and mechanical integrity.

Process Parameters

Layer Height
0.254 mm (0.010 in)
Tolerance
± 0.127 mm (± 0.005 in) or ± 0.15%, whichever is greater
  • Build Volume: 914 × 610 × 914 mm (36 × 24 × 36 in). Large production capacity enables efficient manufacturing of multiple parts or assemblies.
  • Quality Control. In-process monitoring and batch traceability ensure consistent part quality and material properties.

Finishing Options

Support removalAnnealing for enhanced chemical resistanceMachiningSandingDrillingTapping
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Frequently Asked Questions

Frequently asked questions about Antero 800NA PEKK

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Antero 800NA PEKK is known for its exceptional chemical resistance to jet fuel, hydraulic fluids, and industrial solvents, ultra-low outgassing properties ideal for space and vacuum applications, high strength-to-weight ratio as lightweight alternative to metal components, making it suitable for aerospace and space/satellite applications.

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