Multi-Jet Fusion3D Printing for High-Performance Prototypes & End-Use Parts
Precision engineering with fine detail resolution and excellent surface quality. Production-grade materials like PA12 & glass-filled nylons for strength and durability. Scalable for low-to-mid-volume manufacturing with cost-efficient batch production.
Quick Specifications
Technology Overview
High-Speed Production 3D Printing
MJF combines speed with quality through parallel processing technology. Ideal for rapid prototyping and scalable production with consistent mechanical properties and excellent surface finish.
Advanced manufacturing capabilities enable complex geometries, functional prototypes, and end-use production parts that would be impossible or cost-prohibitive with traditional manufacturing methods. From functional prototypes to end-use production parts, this technology delivers exceptional performance across demanding industries.
Production Applications
1 to 1000+ Parts Built in Hours
Engineered for high-volume production with consistent mechanical properties across thousands of parts, MJF technology delivers production-grade components with excellent surface finish and dimensional accuracy. The thermal fusion process enables rapid part consolidation with up to 80% powder reusability, making it cost-effective for batch production. Industries rely on MJF for functional prototypes, end-use parts, and custom manufacturing where speed and consistency are critical.
End Use Parts for High-Performance Applications
Production workflows benefit from MJF's unique ability to nest hundreds of parts efficiently within each build, maximizing throughput while maintaining consistent quality. The thermal inkjet process applies fusing and detailing agents with precision, creating smooth surfaces and sharp edges without traditional support structures. Real-time monitoring and closed-loop control systems ensure every part meets stringent quality standards for batch production and regulatory compliance.
Key Advantages
Available Materials
HP MJF PA12
Highly durable Nylon 12 with excellent surface resolution and high density (98%). High strength-to-weight ratio with resistance to harsh environments. Watertight and meets USP Class I-VI and US FDA guidance for biocompatibility.
HP MJF PA12 Glass Filled
Glass fiber reinforced Nylon 12 designed for enhanced stiffness, thermal resistance, and dimensional stability. 20% glass fiber content provides superior rigidity and reduced warping under load.
How MJF 3D Printing Works
Multi-Jet Fusion technology delivers superior speed and quality through its unique parallel processing approach, making it ideal for both rapid prototyping and scalable production.
Powder Bed Preparation
A thin, uniform layer of powdered thermoplastic material is spread across the heated build platform using precision spreading mechanisms.
Step Specifications
High Throughput MJF Materials
High-throughput MJF materials combine speed with quality, delivering functional parts with excellent mechanical properties. Our PA12 and PA11 materials offer superior surface finish and dimensional accuracy for both prototyping and production runs.
HP MJF PA12
Engineering Grade Material
Highly durable Nylon 12 with excellent surface resolution and high density (98%). High strength-to-weight ratio with resistance to harsh environments. Watertight and meets USP Class I-VI and US FDA guidance for biocompatibility.
Applications:
HP MJF PA12 Glass Filled
High Rigidity Glass Filled
Glass fiber reinforced Nylon 12 designed for enhanced stiffness, thermal resistance, and dimensional stability. 20% glass fiber content provides superior rigidity and reduced warping under load.
Applications:
Material Surface Finishes
MJF parts have a smooth, matte surface with a slightly grainy texture due to the powder-based printing process. Unlike FDM, MJF does not produce visible layer lines, resulting in a more uniform and professional appearance straight from the printer. At Forge Labs, bead blasting is performed as a standard post-processing step to remove excess powder and refine the surface texture.
Standard Finish
Natural Grey
MJF parts are delivered with a standard bead-blasted finish in natural grey. This process removes excess powder and slightly smooths the surface while maintaining the material's natural matte texture.
Finish Attributes
Deep Color Dye
Dyed Black
Specialized dye bath creates deep, uniform black color that chemically bonds with the nylon material. Unlike painted finishes, the dye fully penetrates the surface and won't chip or wear off over time.
Finish Attributes
Vapor Smoothing
Enhanced Finish
Advanced chemical smoothing technique that enhances surface quality by slightly melting and redistributing the surface material, eliminating grainy texture and sealing porous areas.
Finish Attributes
Performance Paint
Custom Finish
Automotive-grade coating that enhances aesthetics and durability. Hand-finished for smooth surfaces with professional-grade equipment. Custom color matching available for precise branding needs.
Finish Attributes
Multi-Jet Fusion Design Guidelines
Essential design considerations to optimize your Multi-Jet Fusion parts for manufacturing success.
Maximum Build Volume
380 x 284 x 380 mm (15 x 11.2 x 15 inches)
If your parts require specific tolerances, please include an engineering drawing along with the part. Parts designed with large flat planes will likely warp, so this should be avoided if tight tolerances are required.
Parts with large flat surfaces are prone to warping and should be avoided for applications requiring tight tolerances.
Tolerances
Nylon PA 12: ±0.3%, with a lower limit of ±0.5 mm
If your parts require specific tolerances, please include an engineering drawing along with the part. Parts designed with large flat planes will likely warp, so this should be avoided if tight tolerances are required.
Always provide engineering drawings for parts requiring specific dimensional tolerances.
Layer Height
100 Microns
The layer height is the overall Z resolution of the part; we avoid stepping artifacts on important features of your models by orienting the part(s) along the Z plane or at a 20 degree angle on all sides.
Optimal part orientation minimizes visible layer lines on critical surfaces.
Surface Finish
Uniform, Matte
Parts are bead blasted and have a uniform grainy matte texture, similar to ultra-fine sandpaper.
The matte finish provides excellent grip and professional appearance for functional parts.
Advantages of MJF 3D Printing for Prototyping & Production
Multi Jet Fusion (MJF) is an advanced powder-bed 3D printing process that delivers high-speed production, fine detail resolution, and strong, functional parts. The process uses parallel processing technology, making MJF ideal for rapid prototyping, iterative design testing, and scalable production of end-use parts.
- Excellent Detail & Precision
- Fine features, sharp edges, and smooth surfaces achieved through detailing agents and uniform heating.
- High-Speed Production
- Faster than other powder-bed 3D printing processes due to parallel agent deposition and infrared fusion.
- Consistent Mechanical Properties
- Uniform fusion process ensures high-strength, isotropic parts with no weak Z-axis layering.
- No Support Structures Needed
- Powder bed supports the part during printing, allowing for complex geometries and high-density builds.
- Scalable for Production
- Enables batch manufacturing with consistent quality, making it cost-effective for low to medium production volumes.
- High Material Efficiency
- Unfused powder is reusable, reducing material waste and lowering overall production costs.
Instant Quote Tool
From Upload to Delivery
Simple File Upload Process
Drag and drop your 3D files or browse to upload. Our system automatically analyzes your designs and provides instant feedback on printability and optimization suggestions.
- Drag & drop multiple file formats
- Automatic design analysis
- Printability feedback
- File optimization suggestions
75% complete
MJF Applications Across Industries
Discover how Multi-Jet Fusion is transforming manufacturing across industries with innovative solutions and enhanced capabilities.
Aerospace Components
Lightweight structural components, complex ducting systems, and functional prototypes requiring high strength-to-weight ratios.
Automotive Manufacturing
Functional prototypes, end-use interior components, tooling, and fixtures for manufacturing processes.
Medical Device Manufacturing
Biocompatible custom prosthetics, surgical guides, and medical device housings with complex internal geometries.
Industrial Design
Consumer product housings, functional prototypes, and batch production of end-use components.
Success Stories
Real results from our MJF manufacturing partnerships
Automotive Interior Dashboard
Complex dashboard assembly with integrated clips and mounting features produced as a single part
Medical Prosthetic Device
Custom prosthetic with patient-specific geometry and integrated mechanical features
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MJF Questions & Answers
Common questions about MJF 3D printing technology. Can't find what you're looking for? Reach out to our technical team.