PolyJet Agilus30 For Rubber-Like Multi-Material Prototypes

Agilus30 3D printed part example
Multi-Material Printing
Fine Detail
PolyJet material

Agilus30 overview

Agilus30 is a soft, rubber-like Stratasys material for PolyJet 3D printing, used to prototype grips, seals, gaskets and soft-touch surfaces. It stretches and springs back, resists tearing, and prints in the same part as rigid plastics, so an overmoulded grip or a cover with a flexible section comes off the printer in one piece. Blending it with rigid Rigur gives anything from very soft to firm rubber, so one design can be tried at several hardnesses. Teams use it for overmould concept models, robot grip pads, automotive interior models and anatomical teaching models.

How Agilus30 is manufactured

Agilus30 is manufactured using PolyJet, a material jetting process in which Stratasys Connex systems jet microscopic droplets of photopolymer and cure each layer with UV light as it prints, delivering exceptional surface smoothness straight from the printer with minimal post-processing required. Multi-material jetting prints rigid and rubber-like materials in a single build, creating overmoulded parts, soft-touch surfaces, and living hinges without assembly. Our PolyJet selection spans rubber-like Agilus30 for gaskets and seals, clear VeroClear for lenses and light pipes, and Rigur for snap-fits and functional prototypes.

Build volume
342 × 342 × 200 mm
Lead time
2-4 business days
Layer height
0.03 mm
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Know before you manufacture in Agilus30.

Upload CAD files to Forge Labs Steam for Agilus30 quotes and live manufacturability feedback, and fix issues before production.

Upload CAD files to Forge Labs Steam for Agilus30 quotes and live manufacturability feedback, and fix issues before production.

Industry applications

Industry applications for Agilus30

Agilus30 on our Stratasys Connex printer provides a rubber-like look and feel with a Shore A 30 durometer for prototyping applications. This flexible photopolymer enables design verification of soft-touch components, overmoulds, and multi-material assemblies.

The material's primary application is multi-material prototyping when combined with rigid materials like Rigur or VeroClear. These prototypes demonstrate overmoulded grips, soft-touch buttons, and flexible elements for design evaluation and stakeholder communication, and consolidating rigid and flexible regions into one part reduces assembly complexity.

Automotive designers use Agilus30 for interior concept models of soft-touch dashboards, door seals, shift knobs and steering wheel grips that support design reviews and supplier communication. Aerospace programs prototype two-shot housings as a nylon first shot with an Agilus30 gasket, and film and television productions use it in replica props. Medical educators use it for anatomical teaching models and surgical training aids, from organ and vasculature models to training phantoms and soft tissue simulators, and medical device teams use it for the softer zones of wearable device prototypes.

Forge Labs' Connex expertise enables precise multi-material builds combining Agilus30 with rigid substrates, and blending with Rigur varies the Shore hardness, so one geometry can be trialled soft and firm. These models provide tactile feedback for ergonomic evaluation, and the same material makes functional prototypes such as grip pads and thin gaskets.

All industries
Smooth and ribbed black Agilus30 grip pads beside a robot fingertip fitted with a pad on a white backing plate

Robotics

Humanoid Hand Grip Pads

Humanoid robot developers use Agilus30 for fingertip grip pads mounted on rigid SLA backing plates, so texture, contact shape and hardness can change without redesigning the nylon finger structure. One small hardness trial, supplied with backing plates, shipped in two business days. Recording the pad blend and finish with the released revision lets repeat batches match the approved part.

  • Fingertip grip pads
  • Hardness and texture trials
  • Repeat pad batches
Read the humanoid hand case study
Humanoid robot hand with soft black rubber-like PolyJet pads set into white rigid rims on the fingertips and palm, with spare pads beside it

Robotics & Machine Vision

Rigid & Flexible Regions in One Assembly

Robotics teams order protective covers that pair a rigid VeroClear body with a flexible Agilus30 region in one part, and one batch of about 100 PolyJet covers shipped in five business days. Robot hands set soft contact surfaces into rigid carriers, and machine-vision kits combine VeroClear covers with thin Agilus30 gaskets.

  • Rigid-flexible protective covers
  • Thin sensor and camera gaskets
  • Non-slip contact surfaces
Explore robotics
PolyJet concept model with a black Agilus30 soft-touch grip

Industrial Design

Overmould & Soft-Touch Concept Models

Product designers combine Agilus30 with rigid materials to create appearance models of overmoulded parts, from toothbrush handles and tool grips to button arrays, seals and flexible hinges. The models communicate soft-touch areas and material transitions in design reviews and help teams evaluate aesthetics, user interaction and the feel of each grip. Rapid iteration lets teams compare soft-touch variants and grip textures between reviews.

  • Overmoulded grip concepts
  • Soft-touch button models
  • Seal and flexible hinge studies
Explore industrial design
Performance data

Technical performance for Agilus30

Values from the Stratasys Agilus30 Black datasheet, tested to the standard listed with each property. Blend values are from the Stratasys Digital Materials datasheet.

Mechanical performance

Mechanical properties

Tensile strength, elongation at break and tear resistance show how far Agilus30 parts stretch before they fail and how well they stop a tear spreading from a cut or notch, which is what lets grips, seals and living hinges withstand repeated flexing and bending. Compressive set shows how much of a squeeze a seal or gasket keeps after the load is removed; a lower value means it springs back closer to its original shape.

The blend rows show the hardest Digital Material made with Rigur. It is much stronger and more tear resistant than base Agilus30 but stretches far less, so choose a blend firm enough to hold its shape and soft enough to flex where the part needs it.

PropertyValue
Tensile StrengthASTM D412
2.4–3.1 MPa
Elongation at BreakASTM D412
220–270 %
Compressive SetASTM D395
6–7 %
Tensile Tear ResistanceASTM D624
4–7 kg/cm
Tensile Strength, Shore A 85–95 Blend (with RGD450)ASTM D412
9–13 MPa
Elongation at Break, Shore A 85–95 Blend (with RGD450)ASTM D412
50–80 %
Tensile Tear Resistance, Shore A 85–95 Blend (with RGD450)ASTM D624
25–29 kg/cm

Material makeup

Physical properties

Shore A hardness is the main way to specify a rubber-like part. Base Agilus30 sits at the soft end of the scale for grips, seals and skin-like surfaces, and Digital Material blends with Rigur step the hardness up for firmer parts.

Density describes the cured material and is the figure to use for part weight estimates.

PropertyValue
Shore Hardness AASTM D2240
30–35
Shore Hardness A, Digital Material Blends (with RGD450)ASTM D2240
40–95
Polymerized DensityASTM D792
1.14–1.15 g/cm³
ColorStratasys data sheet
Black (Agilus30 Black, FLX985)

Compliance

Compliance profile

Stratasys provides REACH-compliant PolyJet material formulations, documentation and labels, so teams can include Agilus30 in supply-chain substance reviews from supplier data.

Stratasys publishes no biocompatibility, food-contact, RoHS or flammability rating for Agilus30, so it suits models and prototypes rather than finished skin-contact medical devices or parts that need a flame rating.

StandardStatus
REACH (EC 1907/2006)REACH-compliant PolyJet material formulations, documentation and labels
Stratasys statement
Resources

Datasheets and design resources

Datasheets, design guidance and supplier documentation for Agilus30.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Agilus30 datasheet

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for PolyJet.

View PolyJet design guide
Multi-material PolyJet parts on a print tray
Advanced Manufacturing

Built with Precision PolyJet Technology

Agilus30 is manufactured using advanced PolyJet technology, ensuring optimal material properties and dimensional accuracy. Each body in a multi-body STEP file is assigned its own material, so the boundary between rigid and flexible regions sits exactly where the design puts it.

Tolerance
±0.2% (min ±0.2 mm)
Production capacity
Multiple parts and assemblies printed together in each build
Quality control
In-process monitoring and batch traceability for consistent part quality and material properties
Colours & finishes
Black; support removal, matte or glossy surface finish, and painting for lighter colours
Learn more about PolyJet technology
Frequently Asked Questions

Frequently asked questions about Agilus30

Can't find the answer you're looking for? Reach out to our customer support team.

Agilus30 combines superior tear resistance with elongation at break of 220 to 270% and a soft Shore A 30 to 35 hardness, and its blends with rigid Rigur reach Shore A 95, making it suitable for overmoulds, gaskets, seals and soft-touch prototypes in consumer products, automotive and robotics.
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  • Engineering support from prototype to production
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STEP, STL, OBJ, 3MF and IGES supported

Manufacturing technologies
6
Engineering materials
50+
Part quantities
1-500+