SLS TechnologyPolymer

TPU 88AFlexible & Durable Excellence

Ultrasint TPU 88A is a thermoplastic polyurethane powder specifically developed for selective laser sintering. This material delivers an exceptional balance of flexibility, strength, and durability, making it ideal for applications requiring elastomeric properties. With Shore A hardness of 88-90, TPU 88A provides excellent shock absorption, fatigue resistance, and the ability to print fine details and complex geometries.

Tensile Strength
8 MPa
Flexural Modulus
75 MPa
Temperature Resistance
-20 to 80 °C
Technology
SLS
TPU 88A 3D printed part example
Support-Free Printing
Complex Geometries
SLS material

TPU 88A overview

Ultrasint TPU 88A is a thermoplastic polyurethane powder specifically engineered for selective laser sintering applications. This advanced elastomeric material combines exceptional flexibility with outstanding durability, providing Shore A hardness of 88-90 for optimal balance between softness and structural integrity. With superior shock absorption, fatigue resistance, and the ability to produce fine details and complex geometries, TPU 88A enables the creation of high-performance flexible parts. Its stable white color provides an excellent foundation for various post-processing techniques including dyeing, painting, and surface treatments, making it ideal for both functional prototypes and end-use production parts.

Why manufacture with TPU 88A

TPU 88A combines excellent flexibility with shore a hardness of 88-90 and superior shock absorption and vibration dampening, delivering outstanding fatigue resistance (100k cycles with no cut growth) for demanding applications. From rapid prototyping to production runs, teams rely on TPU 88A to maintain tight tolerances while reducing assembly complexity through consolidated part designs.

SLS Production Technology

TPU 88A transforms SLS flexibility capabilities by combining Shore A 88-90 hardness with exceptional 270% elongation at break, enabling complex elastomeric geometries impossible with traditional molding. The EOS laser sintering process maintains precise control over the thermoplastic polyurethane powder, achieving consistent mechanical properties even in thin-walled sections down to 0.8mm. This material's superior fatigue resistance—validated through 100,000 cycles with no cut growth—makes it ideal for automotive seals, sports equipment, and medical prosthetics requiring repeated flexing. The support-free SLS process allows internal lattice structures and complex undercuts that optimize cushioning and weight reduction.

Build Volume

340 × 340 × 600 mm

Max part size

Lead Time

2-4 business days

Fast turnaround available

Layer Height

0.1 - 0.15 mm

Resolution

Upload your CAD files to our Steam platform for instant DFM analysis and pricing. Get manufacturing validation, cost breakdowns, and production timelines in seconds.

Manufactured in Forge Labs' North American production centers with serialized traceability for TPU 88A.

TPU 88A SLS cube sample showing selective laser sintered material properties
Technical resources

Jump to data & downloads

Navigate directly to the property tables and grab the latest datasheet for your build review.

Technical datasheet

Detailed specs for TPU 88A.

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Applications & field work

Where TPU 88A excels

TPU 88A brings flexible, rubber-like properties to SLS 3D printing with 88 Shore A hardness. This thermoplastic elastomer enables functional gaskets, seals, and shock-absorbing components with the design freedom of powder bed fusion.

The material's 600% elongation at break and excellent rebound properties make it ideal for applications requiring repeated compression and flexing. Unlike liquid rubber molding, SLS TPU requires no tooling and enables complex internal geometries.

Forge Labs' specialized TPU processing ensures consistent flexibility and surface quality. Our vapor smoothing and dyeing services transform TPU parts into production-quality components with professional appearance.

Batch production of flexible TPU 88A components showcasing volume manufacturing capabilities
Forge Labs Steam Platform

Manufacturing intelligence for TPU 88A

Every SLS build stays in sync inside Steam. Real-time DFM catches issues before production, instant quoting keeps timelines predictable.

Industry applications for TPU 88A

From automotive seals to medical wearables, TPU 88A enables flexible solutions across industries. Explore applications leveraging this elastomeric material.

TPU 88A replaces traditional rubber components with 3D printed solutions for prototyping and low-volume production. The material withstands automotive fluids and temperature extremes.

Key Applications

  • Door and window seals
  • Vibration damping mounts
  • Bellows and boots
  • Bump stops and cushions

Performance Data

Compression set <25% after 22 hours at 70°C with maintained flexibility from -30°C to 80°C for all-season performance.

Explore automotive sealing & damping

TPU 88A's skin compatibility and flexibility make it ideal for patient contact applications. The material enables custom-fit devices with comfort and durability.

Key Applications

  • Orthotic insoles and supports
  • Prosthetic liners and interfaces
  • Wearable device straps
  • Respiratory masks and cushions

Performance Data

Passes ISO 10993-10 skin irritation testing with 500% elongation enabling comfortable, conforming medical devices.

Industrial applications use TPU 88A for custom gaskets with complex geometries. The material seals effectively while accommodating surface irregularities.

Key Applications

  • Custom equipment gaskets
  • Pneumatic seals
  • Pump diaphragms
  • Expansion joints

Performance Data

Maintains seal at 2 MPa pressure with 30% compression, surviving 10,000 compression cycles without failure.

Sports equipment leverages TPU 88A for impact protection and comfort. The material's energy absorption and rebound properties enhance athletic performance.

Key Applications

  • Protective padding and guards
  • Shoe soles and inserts
  • Grip components
  • Impact absorption elements

Performance Data

Energy return >40% with abrasion resistance <50mg loss per 1000 cycles, exceeding athletic footwear standards.

TPU 88A production examples

Batch production of flexible TPU 88A components showcasing volume manufacturing capabilities

Batch production of flexible TPU 88A components showcasing volume manufacturing capabilities

Volume Production

High-detail TPU 88A sports equipment showing flexible protective properties

High-detail TPU 88A sports equipment showing flexible protective properties

Athletic Gear

Custom TPU 88A shoe components with excellent durability and comfort

Custom TPU 88A shoe components with excellent durability and comfort

Shoe Components

Performance Dashboard

Technical performance for TPU 88A

TPU 88A delivers dependable strength and impact resistance for Flexible gaskets and seals and Sports protective equipment, helping teams move from prototype to production with confidence.

Mechanical Properties

Shore A Hardness

88-90

TPU 88A records Shore A Hardness at 88-90, reinforcing its mechanical properties story.

Mechanical Properties

Tensile Strength (XY)

8 MPa

TPU 88A records Tensile Strength (XY) at 8 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Tensile Strength (Z)

7 MPa

TPU 88A records Tensile Strength (Z) at 7 MPa, reinforcing its mechanical properties story.

TPU 88A combines Excellent flexibility with Shore A hardness of 88-90 and Superior shock absorption and vibration dampening to support Flexible gaskets and seals and Sports protective equipment that demand production-ready durability.

Measurement
TPU 88ABase
Standard
Shore A Hardness88-90
Tensile Strength (XY)8 MPa
Tensile Strength (Z)7 MPa
Tensile Elongation at Break (XY)270 %
Tensile Elongation at Break (Z)130 %
Tensile Modulus75 MPa
Flexural Modulus70 MPa
Tear Resistance (Trouser)26 kN/m
Compression Set (23°C, 72h)24 %
Rebound Resilience63 %
Abrasion Resistance (XY)86 mm³
Fatigue Behavior (100k cycles)No cut growth
Mechanical Performance

Mechanical Properties

TPU 88A delivers dependable strength and impact resistance for Flexible gaskets and seals and Sports protective equipment, helping teams move from prototype to production with confidence.

TPU 88A delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.

These qualities make it well-suited for Flexible gaskets and seals, Sports protective equipment, and Custom footwear components, providing long-term durability in demanding environments. TPU 88A maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.

This makes it a reliable choice for applications requiring precise geometries and tight tolerances across Automotive, Sports & Recreation, and Medical & Healthcare. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.

TPU 88A combines Excellent flexibility with Shore A hardness of 88-90 and Superior shock absorption and vibration dampening to support Flexible gaskets and seals and Sports protective equipment that demand production-ready durability.

Key metric

Shore A Hardness

88-90

Key metric

Tensile Strength (XY)

8 MPa

Key metric

Tensile Strength (Z)

7 MPa

Dive into the data

Detailed mechanical measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Material Makeup

Physical Properties

TPU 88A offers consistent density and surface quality so critical features hold tolerances and downstream finishing remains predictable.

TPU 88A exhibits a density of 1.1 g/cm³ that contributes to lightweight yet durable parts. Its low moisture absorption ensures dimensional stability in varying environmental conditions.

These physical properties enable consistent part quality and predictable performance across Flexible gaskets and seals, Sports protective equipment, and Custom footwear components. The material's inherent characteristics minimize warpage and maintain tight tolerances throughout the part lifecycle.

For Automotive, Sports & Recreation, and Medical & Healthcare, these physical attributes translate to reliable production outcomes with minimal post-processing requirements, ensuring parts meet specifications straight from the build platform.

TPU 88A delivers 1.1 g/cm³ density so assemblies fit and finish without secondary rework.

Key metric

Density

1.1 g/cm³

Key metric

Bulk Density

0.5 g/cm³

Key metric

Particle Size (d50)

70-90 μm

Dive into the data

Detailed physical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Heat Performance

Thermal Properties

TPU 88A maintains dimensional stability through temperature swings, making it a reliable option for Automotive and Sports & Recreation programs that see repeated thermal cycling.

TPU 88A demonstrates excellent thermal stability with robust heat resistance, enabling it to maintain dimensional accuracy in elevated temperature environments. This thermal performance ensures parts retain their shape and mechanical properties even under thermal stress.

The material's thermal characteristics make it ideal for Flexible gaskets and seals, Sports protective equipment, and Custom footwear components that experience temperature fluctuations. Its ability to withstand thermal cycling without degradation ensures long-term reliability in Automotive, Sports & Recreation, and Medical & Healthcare.

With an operating temperature range up to -20 to 80 °C, TPU 88A provides engineers with confidence when designing parts for thermally demanding applications, from under-hood automotive components to industrial equipment exposed to heat sources.

TPU 88A maintains geometry with a Glass Transition Temperature of -48 °C, protecting dimensional integrity during heat cycling.

Key metric

Glass Transition Temperature

-48 °C

Key metric

Melting Temperature

120-150 °C

Key metric

Vicat Softening Point

98 °C

Dive into the data

Detailed thermal properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Compatibility Data

Chemical Properties

TPU 88A offers tested chemical resistance across acids, bases, solvents, and hydrocarbons to ensure reliable performance in harsh environments.

TPU 88A demonstrates broad chemical resistance with testing against 10 different chemicals, showing excellent compatibility with 0 substances and good compatibility with 8 others. This extensive chemical resistance profile makes it suitable for harsh industrial environments.

The material's resistance to acids, bases, solvents, and hydrocarbons enables its use in Flexible gaskets and seals, Sports protective equipment, and Custom footwear components that require exposure to aggressive chemicals. Its chemical inertness ensures parts maintain their mechanical properties even after prolonged chemical exposure.

For Automotive, Sports & Recreation, and Medical & Healthcare, this chemical stability translates to longer service life and reduced maintenance requirements, making TPU 88A a cost-effective choice for chemically demanding applications.

TPU 88A has been tested against 10 chemicals with 0 showing excellent compatibility for demanding chemical environments.

Detailed chemical properties values are being updated. Contact our engineering team if you need specific data right away.

Dive into the data

Detailed chemical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Chemical Resistance

Chemical compatibility for TPU 88A

Evaluate how TPU 88A responds to common chemicals before you commit to production tooling. Filter the grid to focus on acids, bases, solvents, or hydrocarbons.

10 of 10 chemicals shown

ChemicalTypeCompatibility
Mineral OilHydrocarbonGood
Hydraulic FluidHydrocarbonGood
GasolineHydrocarbonGood
Isopropyl AlcoholSolventGood
Ethanol (95%)SolventGood
Hydrochloric Acid (18.5%)AcidGood
Sodium Hydroxide (40%)BaseGood
Hydrogen Peroxide (30%)OxidizerGood
AcetoneSolventModerate
XyleneSolventModerate
Resources

Datasheets and design resources

Equip your team with certification packs, design guides, and spec sheets tailored to TPU 88A.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for SLS.

View SLS design guide

Compliance certificates

Keep your quality packet current with pre-approved certifications.

OECD 439Certified
RoHSCertified
REACHCertified

Advanced Manufacturing

Built with Precision SLS Technology

TPU 88A is manufactured using industrial-grade Selective Laser Sintering (SLS) technology, ensuring exceptional mechanical properties and dimensional accuracy for demanding applications.

SLS Manufacturing Lab

Industrial-grade SLS technology fuses TPU 88A powder into dense, repeatable components. 80%+ powder reusability and multi-laser print cells keep production scalable while maintaining isotropic mechanical performance.

Process Parameters

Layer Height
0.1 - 0.15 mm
Tolerance
± 0.3% (min ± 0.3 mm)
Powder Refresh
50% typical
Build Density
98-99%
  • Build Volume: 340 × 340 × 600 mm. Large production capacity enables efficient manufacturing of multiple parts or assemblies.
  • Support-Free Manufacturing. Self-supporting powder bed process enables complex internal geometries and overhangs.
  • Quality Control. In-process monitoring and batch traceability ensure consistent part quality and material properties.

Finishing Options

Bead blastingDeep color dyeingPaintingSurface texturing
Frequently Asked Questions

Frequently asked questions about TPU 88A

Can't find the answer you're looking for? Reach out to our customer support team.

TPU 88A is known for its excellent flexibility with shore a hardness of 88-90, superior shock absorption and vibration dampening, outstanding fatigue resistance (100k cycles with no cut growth), making it suitable for automotive and sports & recreation applications.

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