
How 3D Printing is Transforming the Automotive Industry in 2022
Quick turn automotive manufacturing using industrial 3D printing technology. Unlock customization options in a variety of FST & UL94 rated plastics, resins and metals.


How 3D Printing is Transforming the Automotive Industry in 2022
Quick turn automotive manufacturing using industrial 3D printing technology. Unlock customization options in a variety of FST & UL94 rated plastics, resins and metals.

Accelerate Automotive Development
Accurate prototypes that inform downstream manufacturing decisions in days, not weeks.

Reduce Vehicle Weight
Reduce the weight of metal parts by up to 70% without compromising strength.

Just-in-Time Manufacturing
Take advantage of 3D printings quick turnaround & produce automotive parts exactly when needed.

Accelerate Automotive Development
Accurate prototypes that inform downstream manufacturing decisions in days, not weeks.

Reduce Vehicle Weight
Reduce the weight of metal parts by up to 70% without compromising strength.

Just-in-Time Manufacturing
Take advantage of 3D printings quick turnaround enabling production runs of parts exactly when needed.
3D Printing isn't just for prototyping anymore
Additive manufacturing and 3D printing has been used in automotive design & prototyping for decades, however recent advancements have dramatically expanded the potential applications of the technology. Traditionally used to prototype and validate the fit and form of automotive components before production begins, today's more advanced 3D printing technologies now enable the production of functional, end-use parts for both the interior and exterior of vehicles. Innovative automotive manufacturers are taking advantage of 3D printings quick turnaround enabling just-in-time manufacturing runs of parts exactly when needed and enabling more design freedom and lighter parts without compromising strength or safety. Simplify automotive assemblies, reduce labor costs and manufacture lighter parts using 3D printing in a wide range off functional plastics and metals with no cost for added complexity.

3D Printing isn't just for prototyping anymore
Additive manufacturing and 3D printing has been used in automotive design & prototyping for decades, however recent advancements have dramatically expanded the potential applications of the technology. Traditionally used to prototype and validate the fit and form of automotive components before production begins, today's more advanced 3D printing technologies now enable the production of functional, end-use parts for both the interior and exterior of vehicles. Innovative automotive manufacturers are taking advantage of 3D printings quick turnaround enabling just-in-time manufacturing runs of parts exactly when needed and enabling more design freedom and lighter parts without compromising strength or safety. Simplify automotive assemblies, reduce labor costs and manufacture lighter parts using 3D printing in a wide range off functional plastics and metals with no cost for added complexity.

Mass Customization
3D Print Functional Metal & Plastic Automotive Parts
Selective Laser Sintering, Multi-Jet Fusion and Direct Metal Laser Sintering enables Forge Labs to offer functional end-use materials with final product aesthetics. Materials such as Nylon 12 offer functional performance testing suitable for low to mid volume production. High performance thermoplastics for Fused Deposition (FDM), such as ULTEM 9085 are suitable for use inside engine compartments or parts that require Flame Smoke & Toxicity certifications.
Manufacturing parts with 3D printing allows automakers to become more creative with their designs, allowing for more intricate parts to be manufactured such as complex brake calipers, grilles, air vents, handles, and exhaust systems. Forge Labs advanced 3D printing and additive manufacturing technologies enables the rapid production of functional, end-use parts requiring high levels of customization in days. Since complexity with 3D printing doesn't add to the cost of manufacturing, this leads to customization opportunities for automakers far beyond what was ever possible with traditional subtractive methods.

Precision Automotive Prototypes
Ultra Fast Turnaround of Form, Fit & Function Prototypes
Additive manufacturing technologies have transformed the ways in which automotive products are designed, developed, manufactured, and distributed. Automakers have used technologies such as Stereolithography (SLA) and Fused Deposition (FDM) to prototype parts for fit and form testing in-house to protect their intellectual property.
Forge Labs is capable of manufacturing prototype parts as quick as 1 business day and offers additional finishing and post processing services to achieve a high level of detail. Test form, fit & function, iterate quicker on concepts and validate designs prior to investing in tooling. Our spacious build platforms allow for even the largest automotive parts can be printed in a single piece, requiring no sectioning or assembly for parts up to 59 inches in length.

Simplify Assemblies
3D Print Functional Metal & Plastic Automotive Parts
Additive manufacturing enables automotive OEMs to consolidate their parts to reduce assembly times. With 3D printing, complex assemblies can now be simplified at the initial design stage and combined into a single printed part, saving assembly and labor time during production. Traditional manufacturing methods lack the design freedom of 3D printing, often requiring multiple components to be manufactured to create the final assembly. With additive manufacturing, it is possible to simplify the entire assembly process. Overcome the need for multiple parts in order to reduce both material usage, assembly time and costs by reducing the number of components needed.

Mass Customization
3D Print Functional Metal & Plastic Automotive Parts
Selective Laser Sintering, Multi-Jet Fusion and Direct Metal Laser Sintering enables Forge Labs to offer functional end-use materials with final product aesthetics. Materials such as Nylon 12 offer functional performance testing suitable for low to mid volume production. High performance thermoplastics for Fused Deposition (FDM), such as ULTEM 9085 are suitable for use inside engine compartments or parts that require Flame Smoke & Toxicity certifications.
Manufacturing parts with 3D printing allows automakers to become more creative with their designs, allowing for more intricate parts to be manufactured such as complex brake calipers, grilles, air vents, handles, and exhaust systems. Forge Labs advanced 3D printing and additive manufacturing technologies enables the rapid production of functional, end-use parts requiring high levels of customization in days. Since complexity with 3D printing doesn't add to the cost of manufacturing, this leads to customization opportunities for automakers far beyond what was ever possible with traditional subtractive methods.

Precision Automotive Prototypes
Ultra Fast Turnaround of Form, Fit & Function Prototypes
Additive manufacturing technologies have transformed the ways in which automotive products are designed, developed, manufactured, and distributed. Automakers have used technologies such as Stereolithography (SLA) and Fused Deposition (FDM) to prototype parts for fit and form testing in-house to protect their intellectual property.
Forge Labs is capable of manufacturing prototype parts as quick as 1 business day and offers additional finishing and post processing services to achieve a high level of detail. Test form, fit & function, iterate quicker on concepts and validate designs prior to investing in tooling. Our spacious build platforms allow for even the largest automotive parts can be printed in a single piece, requiring no sectioning or assembly for parts up to 59 inches in length.

Simplify Assemblies
3D Print Functional Metal & Plastic Automotive Parts
Additive manufacturing enables automotive OEMs to consolidate their parts to reduce assembly times. With 3D printing, complex assemblies can now be simplified at the initial design stage and combined into a single printed part, saving assembly and labor time during production. Traditional manufacturing methods lack the design freedom of 3D printing, often requiring multiple components to be manufactured to create the final assembly. With additive manufacturing, it is possible to simplify the entire assembly process. Overcome the need for multiple parts in order to reduce both material usage, assembly time and costs by reducing the number of components needed.
Frequently Asked Questions
Yes, we offer in-house modeling, 2D translation as well as 3D scanning & reverse engineering services.
The size, application, and environment the part must perform in will determine what process is best. The most common material is Nylon PA12 via either a Selective Laser Sintering or Multi-Jet Fusion process. This material offers an excellent all around mix of strength, durability and surface finish. Our experienced sales team can make recommendations depending on your application.

Frequently Asked Questions
Yes, we offer in-house modeling, 2D translation as well as 3D scanning & reverse engineering services.
The size, application, and environment the part must perform in will determine what process is best. The most common material is Nylon PA12 via either a Selective Laser Sintering or Multi-Jet Fusion process. This material offers an excellent all around mix of strength, durability and surface finish. Our experienced sales team can make recommendations depending on your application.

Case Studies | Automotive 3D Printing
How 3D printing has powdered innovation at Polaris using Stratasys industrial FDM 3D printing technology

How International Submarine Engineering used 3D printed parts on their new explorer class submarine.

A breakdown of the automotive manufacturing industry in Toronto, Ontario and how 3D Printing has been integral.
Case Studies | Automotive
How 3D printing has powdered innovation at Polaris using Stratasys industrial FDM 3D printing technology

How International Submarine Engineering used 3D printed parts on their new explorer class submarine.

A breakdown of the automotive manufacturing industry in Toronto, Ontario and how 3D Printing has been integral.