Metal 3D Printing

Complex Functional 3D Printed Metal Parts Made Simple

Image

Direct Metal Laser Sintering (DMLS)

End-Use 3D Printed Metal Parts

Direct Metal Laser Sintering (DMLS) is an additive manufacturing method that provides the freedom to manufacture complex functional assemblies directly in metal.  Parts are created by selectively sintering metal powder layer-by-layer using a high powered laser with little to no need for machining. This allows for the production of complex parts not possible by traditional manufacturing methods.

Metal parts produced by DMLS are ideal for producing highly precise, complex metal parts with lattice structures and hollow cavities. This additive manufacturing technology allows designers the freedom to create lightweight, highly functional parts for a variety of end-use applications.

Get a Instant Quote
Image

100k+ 

Parts 3D Printed

± 0.3

MM Part Tolerances

4

Materials

8-12 Day

Average Lead Time

Metals| Direct Metal Laser Sintering

 
Image

Stainless Steel

Image

Aluminum

Image

Titanium

 
Image

Stainless Steel 316L

Corrosion-Resistant Steel Alloy 

316L Stainless Steel is produced using a powder bed tehnology known as direct metal laser sintering. 316L stainless steel is a widely used high-strength, high-hardness metal with excellent corrosion resistance ideal for automotive, industrial & aerospace applications.

Tensile Strength

 640 MPa

Tensile Elongation

 40 %

Tensile Modulus

 185 GPa

Hardness

 89 HRB

Relative Density

 100 %
All Details
Material Data Sheet
Image

Aluminum AlSi10Mg

Lightweight Alloy 

Aluminum AlSi10Mg is produced using a powder bed 3D Printing technology known as direct metal laser sintering. AlSi10Mg is widely used for light weight, thin wall parts for aerospace and automotive applications. AlSi10Mg offers fantastic machinability as well as good thermal and strength properties.  

Tensile Strength

 379 MPa

Tensile Elongation

 10 %

Tensile Modulus

 68 GPa

Hardness

 64 HRB

Relative Density

 100 %
All Details
Material Data Sheet
Image

Titanium Ti64

Corrosion Resistant Alloy 

Titanium Ti64 is produced using powder bed 3D Printing technology known as direct metal laser sintering. Ti64 is widely used for high performance parts that require corrosion resistance and low specific weight and/or biocompatibility. 

Tensile Strength

 1150 MPa

Tensile Elongation

 11 %

Tensile Modulus

 68 GPa

Hardness

 400 HV

Relative Density

 100 %
All Details
Material Data Sheet

Finishes| Direct Metal Laser Sintering

Forge Labs 3D Printed Metal
Standard

Support structures removed and part is media blasted to offer a uniform finish

Standard Finish Includes:

  • Support Removal
  • Shot-peened
  • Critical features hand finished
  • Surface roughness 200 - 400 Ra
Forge Labs Metal
Custom

Qualified parts are machined according to specification.

Custom Finish Includes:

  • All surfaces shot-peened
  • Critical features hand finished
  • Model finished to high aesthetic quality
  • High tolerance features machined to spec

Advantages of Metal 3D Printing

  • End-Use Parts

    Strong, ultra-dense prints make metal printing perfect for end-use parts.

  • Complex Geometry

    Easily produce geometries too complex to make using traditional manufacturing techniques.

  • Fast Turnaround

    Since 3D printed metal doesn’t require tooling, part turnaround times are reduced from months to days.

  • Simplify Assemblies

    Print complex assemblies in a single run.

Design Guidelines | Direct Metal Laser Sintering

  • Minimum Wall Thickness

.8 mm

  • Minimum Detail Size

0.7 mm

  • Tolerances

±0.3% (with a lower limit of ±0.3 mm)

  • Minimum Hole Size

1.5 mm

  • Minimum Drain Hole Size

3.5 mm in diameter

  • Minimum Text Size

2 mm

  • Layer Height

50 μm - 100 μm

  • Maximum Build Size

250 x 250 x 325 mm 

Note that the DMLS process may cause surfaces to experience overgrowth of roughly .1mm, while diameters can experience overgrowth of roughly .5 mm.

See Full Design Guidelines