Instant quoting, rapid manufacturing, and in-house production—ensuring high-quality parts without overseas delays.
STL, STEP, OBJ, 3MF supported
High-strength thermoplastic parts with complex geometries and no support structures required. SLS technology delivers exceptional isotropic properties, making it ideal for functional prototypes and end-use parts. The ability to print complex internal geometries without supports enables innovative designs that would be impossible with traditional manufacturing methods.
Learn more about Selective Laser Sintering
Trusted by Industry Leaders
Forge Labs offers speed, precision, and reliability at every stage of production. With instant online quoting to 24/7 industrial manufacturing, we ensure and superior part quality from concept to completion.
All parts undergo dimensional inspection, material verification, and visual inspection. Certified components ship with full documentation and traceability records.
Our manufacturing facilities operate 24/7, ensuring continuous production without reliance on external vendors. By housing all manufacturing technologies in-house, we minimize lead times, eliminate supply chain delays, and maintain full quality control. With round-the-clock operations and dedicated technicians, we deliver precision-engineered parts on time, every time.
From rapid prototyping to full-scale production, our automated systems ensure fast turnaround times while maintaining the highest industry standards.
Get production-ready parts faster with our instant online quoting platform. Upload your CAD files, choose your materials, and receive accurate pricing in seconds — all backed by expert checks and real-time order tracking to ensure every part meets the manufacturing industry's highest standards for repeatability and precision.
Securely upload your 3D files to our advanced quoting platform. Our system supports all major CAD formats and automatically validates file integrity.
Our intelligent system performs comprehensive design for manufacturing analysis, identifying potential issues before production begins.
Choose from our extensive library of materials and finishing options. Get instant pricing updates as you customize your order specifications.
Monitor every stage of production with our advanced tracking system. Receive notifications at key milestones and communicate directly with our team.
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Skip tooling, retooling, and setup costs entirely. Our digital manufacturing platform scales seamlessly from single prototypes to thousands of production parts using the same materials, machines, and quality standards—delivering consistent results whether you order 1 part or 1,000 parts.
Powder bed fusion technologies achieve consistent dimensional tolerances through calibrated laser systems and environmental controls. SLS (Selective Laser Sintering) delivers ±0.25% tolerance with 60-150 micron layer heights using EOS P396 systems, while MJF (Multi Jet Fusion) achieves ±0.3% tolerance with 80 micron layer resolution using HP Jet Fusion platforms. Both technologies employ real-time process monitoring of laser power, scan speed, and chamber atmosphere to maintain uniform sintering conditions. Automated quality control tracks dimensional accuracy, surface finish, and material properties throughout production, ensuring consistent results whether producing single prototypes or high-volume batches.
Digital manufacturing systems maintain complete material genealogy from powder lot certification through final part inspection. Material certificates document powder composition, particle size distribution, and contamination levels according to ASTM standards. Machine parameters including laser power (10-40W), scan speed (1-20 m/s), and chamber temperature profiles are automatically logged for each build layer. Quality documentation includes dimensional inspection reports, surface roughness measurements (Ra 6-15 μm), and mechanical property validation per ISO and ASTM test methods. This comprehensive data package supports regulatory compliance for aerospace (AS9100), medical (ISO 13485), and automotive (IATF 16949) applications.
Statistical process control monitors critical parameters including powder bed temperature uniformity (±2°C), laser calibration stability, and material refresh ratios to maintain consistent part properties. Nylon PA12 achieves tensile strength of 48 MPa (ISO 527) and flexural modulus of 1700 MPa (ISO 178) with less than 5% variation between production batches. Automated powder handling maintains particle size distribution and prevents contamination while nitrogen atmosphere control eliminates oxidation effects. Control charts track dimensional accuracy, surface finish, and mechanical properties with Cpk values >1.33 for production-capable processes. This statistical foundation ensures consistent material properties and dimensional accuracy whether producing single prototypes or multi-thousand unit production runs.
Digital manufacturing platforms utilize identical process parameters from prototype through production, eliminating traditional scaling challenges. SLS systems complete full builds in 48 hours with capacity for hundreds of parts per batch, while MJF systems enable high-throughput production of up to 10,000+ parts daily across multiple machines. Both technologies maintain consistent material properties and dimensional accuracy whether building 1 prototype or 1,000 production parts. Production capacity scales through parallel machine utilization without process revalidation or parameter adjustment. Material specifications remain constant with PA12 maintaining 48 MPa tensile strength and 1700 MPa flexural modulus from prototype validation through volume production. This consistency eliminates qualification delays and enables immediate production scaling.
Advanced 3D printing materials are engineered for durability, flexibility, and real-world performance. High-strength polymers, reinforced composites, and elastomers deliver exceptional impact resistance, fatigue strength, and lightweight efficiency—allowing for functional, production-ready parts that withstand continuous use. Whether for aerospace, automotive, medical, or consumer applications, our high-performance materials ensure components that perform in the toughest conditions.
Ensuring material traceability and precision at every stage of production
ISO-2859 inspection standards for consistent batches
Validating production before full-scale manufacturing
Complete control eliminates third-party delays
Detailed verification of design specifications
Cosmetic quality assessment for every part
From aerospace pioneers to tech giants, leading companies trust ForgeLabs to deliver precision parts that power their most critical applications. Our commitment to quality and innovation has made us the go-to partner for industry leaders.
From aerospace to entertainment, our advanced manufacturing solutions deliver precision parts and accelerated innovation across diverse industries. Real-world applications that push the boundaries of what's possible with 3D printing.
Featured Industry
Flight-critical components in 3D printed titanium and aluminum alloys
From lightweight structural components to complex engine parts, our advanced 3D printing technologies deliver the precision, material properties, and certifications required by the aerospace industry. We specialize in 3D printing titanium Ti-6Al-4V and aluminum alloy components that meet stringent flight-safety standards, including AS9100 certification requirements. Our additive manufacturing processes enable complex geometries, weight reduction, and rapid prototyping for aerospace applications—from satellite components to aircraft interior parts and UAV assemblies.
Learn how to optimize your 3D printing projects with our expert insights and industry guides.
Comprehensive guide to UL-94 flammability standards for 3D printing materials, covering technical specifications, industry applications, and compliance requirements for aerospace, automotive, and electronics manufacturing.
Jordan Smith
DMLS Specialist
Explore how Direct Metal Laser Sintering (DMLS) is revolutionizing aerospace manufacturing with complex geometries, weight reduction, and material efficiency across leading aviation companies.
Jordan Smith
DMLS Specialist
Discover the key differences between Selective Laser Sintering (SLS) and Fused Deposition Modeling (FDM) 3D printing technologies to choose the right process for your manufacturing needs.
Forge Labs Team
Manufacturing Experts
Upload your design and get an instant quote for your 3D printing project.
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STL, STEP, OBJ, 3MF supported • Get instant pricing
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