On-Demand 3D Printing & ManufacturingFrom Prototyping to Production
Instant quotes, rapid manufacturing, high-quality parts.Instant quoting, rapid manufacturing, and in-house production—ensuring high-quality parts without overseas delays.
High-Performance Materials for End-Use Parts
Scalable Local Manufacturing with Fast Turnaround
Quality Compliance for Precision & Reliability
Rapid Prototyping with Instant Online Quotes
Complex Geometries with No Tooling Costs
Test, Iterate, and Optimize Faster
Upload your CAD files
STL, STEP, OBJ, 3MF supported
EOS P396, P110 Velocis
Industrial 3D PrintingTechnologies
Selective Laser Sintering uses a laser to fuse thermoplastic powder layer by layer, creating parts without support structures.
SLS produces high-strength thermoplastic parts with complex geometries and exceptional isotropic properties, making it ideal for functional prototypes and end-use parts. The ability to print complex internal geometries without supports enables innovative designs that would be impossible with traditional manufacturing methods.
Additive technologies powered by an intelligent manufacturing platform
Every build that leaves our SLS, MJF, SLA, FDM, and DMLS cells stays in sync inside Forge Labs Steam. Real-time manufacturability insight, instant quoting, and coordinated fulfillment keep prototype and production runs aligned - so the value you see next is operational, not theoretical.
Forge Labs offers speed, precision, and reliability at every stage of production. With instant online quoting to 24/7 industrial manufacturing, we ensure and superior part quality from concept to completion.
Steam captures batch control, powder genealogy, and technician notes automatically throughout production. Parts ship with complete documentation and traceability records built for quality systems.
Integrated EOS, HP, and Stratasys 3D printing machines running 24/7 with dedicated technicians
Rapid DFM analysis catches manufacturability issues before production begins
Finishing studios for dye, paint, vapor smoothing, machining, and assembly
Our manufacturing facilities operate 24/7, ensuring continuous production without reliance on external vendors. By housing all manufacturing technologies in-house, we minimize lead times, eliminate supply chain delays, and maintain full quality control. With round-the-clock operations and dedicated technicians, we deliver precision-engineered parts on time, every time.
Prototype to production
1 part or 1,000
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
01
Prototype intake & DFM
Rapid intake with engineer-led DFM review
One-hour engineering response
Production engineers audit every CAD submission within one business hour, preserving assemblies, units, and intent before we commit machines.
Secure drag-and-drop uploads with checksum verification and revision history.
Automated geometry analysis paired with engineer review for actionable feedback.
Design notes stay beside every part so your team and ours stay in sync.
< 1 hrInitial response
STEP | STL | IGES | OBJSupported formats
02
Process validation & NPI
Qualification builds that lock in repeatable settings
Parameters captured, documented, and versioned
Calibration builds, coupon testing, and laser tuning are documented so the same recipe carries from EVT through production without surprises.
DMLS, SLS, MJF, SLA, and FDM process windows recorded inside our QMS.
CP and CPK monitoring supports aerospace, medical, and automotive programs.
Material lot traceability maintained from powder to finished part.
CPK >= 1.33Process capability
Laser | Atmosphere | RefreshRecorded parameters
03
Automated production
Lights-out manufacturing with real-time scheduling
Parallel cells for polymers and metals
Automated nesting, powder conditioning, and scheduling keep EOS, HP, and Stratasys platforms running 24/7 so prototype batches scale into production the moment you green-light them.
Dedicated SLS, MJF, SLA, and FDM bays with on-call technicians.
Integrated finishing lines for dye, paint, vapor smoothing, machining, and assembly.
Live dashboards expose machine availability and expected ship dates.
10K+ polymer partsDaily capacity
24 hr turnaroundProduction speed
04
Quality & logistics
Integrated documentation, quality control, and delivery
Automated traceability tied to every shipment
Steam captures batch control, material genealogy, and inspection data automatically, so FAIR packages, process documentation, and shipping confirmations are ready the moment parts leave the lab.
Automated traceability linking powder lots, machine parameters, and technician sign-offs.
FAI, PPAP, and custom documentation templates available on request.
Courier, freight, and global logistics managed with real-time notifications.
Steam MES automated trackingQuality monitoring
Material TraceabilityQuality system
Manufacturing quality assurance
Quality you can see
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
MonitoringReal-time tracking
DocumentationFAI | PPAP | FAIR
First-pass yield99.3%
Performance you can trust
Steam's DFM intelligence flags risks instantly, while our manufacturing engineers adjust builds, tooling, and documentation so production stays compliant across every repeat run.
ISO 9001:2015-Ready QMS
Closed-loop traceability with controlled document revisions and corrective actions on every order.
Statistical quality control
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
First article inspection
Dimensional and functional validation before we transition any program into sustained production.
In-house manufacturing cells
Dedicated polymer and metal teams blend automation with hands-on engineering oversight.
Dimensional reports
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Visual and cosmetic sign-off
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
Move from quote to delivery in one Steam workspace
Steam guides your team from upload to delivery with instant manufacturability insight, transparent pricing, and real-time order updates so you can approve parts with confidence.
01
Upload files in seconds
Drag and drop CAD files or full assemblies and Steam keeps revisions, units, and orientation intact so your team can review together right away.
Secure uploads align versions automatically and preserve metadata.
Supports STEP, STL, IGES, OBJ, and 3MF with no extra conversion.
Batch processing keeps large assemblies moving without slowing the team.
02
Get instant manufacturability insight
Steam highlights potential risks as analysis finishes, while our engineers resolve flagged items before you place the order.
Visual callouts spotlight thin walls, overhangs, and areas to review.
Automated repair suggestions keep parts production ready without extra software.
DFM insight stays attached as you compare materials and technologies.
03
Choose materials and delivery options
Pick technologies, materials, finishes, and delivery speeds while pricing and lead times adjust in real time.
Save presets for recurring builds and customer SKUs.
Share quotes with teammates to collect approvals quickly.
Lead times update instantly so you can set accurate expectations.
04
Real-time order tracking
Follow every build from kickoff to delivery with live status updates, inspection notes, and shipping details in one dashboard.
Milestone alerts keep engineering, sourcing, and operations aligned.
Quality reports and certifications appear the moment checks clear.
Shipping notifications include tracking numbers and delivery windows.
Engineering, procurement, and operations teams use Forge Labs Steam to upload CAD, run instant manufacturability checks, and lock pricing in seconds—without inbox tag or manual back-and-forth.
Manufacturing programs that move from idea to production with Steam
Forge Labs supports engineering, sourcing, and operations teams across regulated and fast-moving sectors. From flight-certified hardware to consumer launch models, Steam removes the back-and-forth from quoting, manufacturability feedback, and production handoff.
Teams rely on our SLS, SLA, FDM, MJF, and DMLS capacity to shorten tooling cycles, protect IP, and deliver repeatable quality. Whether you are qualifying a new supplier or scaling a multi-region rollout, the same shared workspace keeps every stakeholder aligned.
Deliver lightweight brackets, ducting, and tooling that meet aerospace quality expectations while keeping development on schedule.
We produce titanium Ti-6Al-4V, aluminum alloys, and high-temperature polymers with surface finishes ready for cockpit and cabin use. Comprehensive process documentation and AS9100-friendly reporting make it easy for your program managers to bring additive parts into flight builds.
Launch ergonomic enclosures, surgical tooling, and diagnostic housings with biocompatible materials and consistent finishes.
Our ISO 9001-aligned workflows support everything from anatomical models to production shells. Vapor smoothing, painting, and clean assembly cells keep medical teams supplied with parts that look clinic-ready straight out of the box.
Streamline thermal management, battery componentry, and iterative fixturing for electric mobility programs across North America.
High-strength nylon composites, UL 94-rated polymers, and machined finishing help automotive and micromobility teams qualify parts for vibration, heat, and road testing. We carry builds from pilot lots to sustained production without switching vendors.
Customers come to Forge Labs when they need industrial 3D printing that keeps up with product development and production demands. Steam centralizes file uploads, manufacturability feedback, pricing, and order tracking so global teams can collaborate in real time.
Secure infrastructure for sensitive designs
SOC 2 controls, regional data handling, and revision history help aerospace, medical, and energy teams maintain compliance while working faster than traditional suppliers.
Prototyping to production without vendor hopping
Automated manufacturability insight and engineer-reviewed feedback mean the parts you approve in development are the same parts we deliver at production scale.
Finishing and assembly that match your brand
Dyeing, painting, vapor smoothing, machining, threaded inserts, and assembly cells ship parts that drop into your production lines or customer demos without extra prep.
Bespoke fixtures, test rigs, and housings produced with confidentiality and revision control.
Resources & insights
Latest manufacturing trends from the Forge Labs team
Explore how companies across aerospace, medical, and mobility use industrial 3D printing to accelerate development, control quality, and launch products faster.
Understand UL-94 flammability ratings, testing methods, and material selection tips so your printed parts meet safety requirements for aerospace, automotive, and electronics programs.
STL, STEP, OBJ, 3MF supported | Get instant pricing
6
Industrial 3D Print Technologies
50+
Plastics, Resins & Metals
Frequently Asked Questions
Common Questions About 3D Printing
Everything you need to know about our manufacturing services. Can't find what you're looking for? Reach out to our technical team.
We accept STL, STEP, OBJ, and 3MF file formats. Our system automatically analyzes your design for printability and provides optimization suggestions during upload.
