Precision Additive Manufacturingfor Healthcare & Medical Devices

Accura ClearVue and specialized optical resins provide exceptional transparency and dimensional stability for diagnostic equipment housings, light guides, and optical assemblies. Materials achieve >95% light transmission while maintaining biocompatibility for patient-contact applications. Precision manufacturing ensures critical optical alignment features maintain tolerances throughout sterilization cycles. Custom geometries optimize light path efficiency and minimize optical losses in portable diagnostic devices. Post-processing options include optical polishing and anti-reflective coatings for enhanced performance.

Selective laser sintering (SLS) with medical-grade PA12 nylon produces complex respiratory components with smooth internal airflow channels and precise dimensional control. Material properties include chemical resistance to disinfectants, steam sterilization compatibility, and excellent fatigue resistance for cyclic pressure applications. Internal channel geometries optimize laminar airflow while minimizing pressure drops across manifolds and valve assemblies. No support structures required enables complex geometries including integrated filters, flow sensors, and pressure relief features impossible with traditional manufacturing.

Flexible TPU materials and lightweight nylon enable patient-specific wearable device prototypes with anatomical conformance and comfort optimization. Flexible shore hardness options (70A-95A) accommodate varying compression requirements for monitoring devices, therapeutic equipment, and prosthetic interfaces. Design iteration supports anthropometric optimization across patient populations while maintaining consistent performance characteristics. Biocompatible formulations ensure skin compatibility for extended wear applications in research and clinical validation studies.

ISO 13485 quality management systems support cleanroom manufacturing for medical device pilot production and clinical trial components. Environmental controls maintain Class 10,000 (ISO 7) cleanliness standards with documented contamination control procedures. Material handling protocols ensure lot traceability from raw powder through final packaging with comprehensive documentation packages. Statistical process control monitoring validates dimensional consistency across production batches while maintaining full chain of custody for regulatory compliance. Cleanroom protocols accommodate volumes from 10 to 10,000+ parts with scalable quality assurance.

High-precision surgical guides and clinical instrumentation manufactured with dimensional accuracies suitable for patient-specific surgical planning and training applications. ULTEM and biocompatible materials withstand repeated sterilization cycles while maintaining dimensional stability and surface quality. Custom patient-specific geometries enable precise surgical placement of implants, optimize access angles, and reduce procedure time. Training models provide realistic tactile feedback with appropriate material properties for skill development and procedural validation in medical education programs.