Selective Laser Melting (SLM) achieves complete powder melting for near-theoretical density metal parts with exceptional mechanical properties and fine detail resolution. Ideal for high-performance aerospace and medical parts that require maximum density and strength.
Complete powder melting for ultra-high density metal parts with superior mechanical properties and fine surface detail.
Advanced manufacturing capabilities enable complex geometries, functional prototypes, and end-use production parts that would be impossible or cost-prohibitive with traditional manufacturing methods. From functional prototypes to end-use production parts, this technology delivers exceptional performance across demanding industries.
Advanced Applications
The SLM manufacturing process delivers precision parts through controlled layer-by-layer construction, ensuring consistent quality and mechanical properties.
The SLM manufacturing process delivers precision parts through controlled layer-by-layer construction, ensuring consistent quality and mechanical properties.
Complex geometries: Intricate internal channels, overhangs, and assemblies impossible with traditional manufacturing.
Functional prototypes: Test mechanical properties and fit before investing in production tooling.
Custom tooling: Jigs, fixtures, and manufacturing aids tailored to specific production requirements.
End-use parts: Production components for aerospace, medical, automotive, and industrial applications.
Choose from our range of high-performance materials optimized for SLM technology. Each material is carefully selected for superior performance, reliability, and finish quality.
Aerospace-Grade Lightweight Alloy
Titanium Ti-6Al-4V (Grade 5) is the most widely used titanium alloy in aerospace and automotive applications. This alpha-beta alloy offers an exceptional strength-to-weight ratio and excellent corrosion resistance.
Tensile Strength
1080 MPa
Elastic Modulus
114 GPa
Temp Resistance
350 °C
Compliance
ASTM F1472/ASTM F2924/ASTM F3302
Applications
Aerospace Structures/Precision Components/Automotive Racing/Sports Equipment
Engineering Grade Material
High-temperature nickel alloy with outstanding strength retention at extreme temperatures
Tensile Strength
See datasheet
Flexural Modulus
See datasheet
Temp Resistance
See datasheet
Applications
Turbine components/Aerospace engines/Heat exchangers/High-temperature applications
Marine-Grade Austenitic Stainless Steel
Stainless Steel 316L is the most popular 3D printed metal at Forge Labs for corrosion-resistant 3D printed parts. It combines high strength, excellent ductility, and strong chloride resistance, making it a go-to material for marine hardware, chemical processing equipment, food production components, and precision industrial assemblies.
Tensile Strength
640 MPa
Elastic Modulus
185 GPa
Temp Resistance
870 °C
Compliance
ASTM A240/UNS S31673/EN 1.4441
Applications
Industrial Components/Chemical Processing/Food Processing/Marine Applications
Lightweight High-Performance Metal Alloy
Aluminum AlSi10Mg is a casting alloy specifically optimized for Direct Metal Laser Sintering (DMLS) additive manufacturing. This versatile material combines the lightweight properties of aluminum with silicon and magnesium additions that enhance strength, hardness, and castability.
Tensile Strength
460 MPa
Elastic Modulus
75 GPa
Temp Resistance
300 °C
Compliance
DIN EN 1706 (EN AC-43000)/ASTM F3318/ISO 9001:2015
Applications
Aerospace Components/Automotive Systems/Heat Management/Industrial Equipment
Critical SLM guidelines below are a primer only. Use the full guide for complete design requirements and edge-case rules.
Full design guidance for this technology is available in our design guide library.
Selective Laser Melting offers unique advantages for modern manufacturing applications, delivering exceptional performance and versatility for both prototyping and production requirements. Key benefits include cost-effective manufacturing, superior material properties, and the ability to produce complex geometries that would be impossible or expensive with traditional manufacturing methods.
Upload files, configure manufacturing specs, and track production in one workflow built for engineering teams.
75% complete
Step 01
Automated file checks before production
Drop your CAD files and receive immediate manufacturability feedback. Critical geometry and wall checks run as soon as files are uploaded.
Selective Laser Melting (SLM) supports real production workflows when teams need speed, repeatability, and geometries that are difficult to manufacture with conventional processes.
Explore the industry examples below to see typical part types and where this process is the best fit for performance, cost, and lead time.
Flight-critical parts requiring maximum material properties and certification
Example parts
Aerospace / Defense
Biocompatible titanium implants with patient-specific geometry
Example parts
Medical Devices / Healthcare
Critical components requiring maximum strength and fatigue resistance
Example parts
Automotive / Industrial
Highlighted Case Study
Aerospace
See how teams deploy SLM in this application.
Read case studyUpload your CAD files to get instant quotes for SLM 3D printing. Professional-grade manufacturing with fast turnaround times.
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STL, STEP, OBJ, 3MF supported
Instant pricing and manufacturability feedback
Common questions about SLM 3D printing technology. Can't find what you're looking for? Reach out to our technical team.
