Helping Seattle's Leaders Prototype & Produce Faster
Industrial 3D printing for Seattle hardware teams, aerospace suppliers, researchers and startups, with online quoting, lead times from one day and next-day delivery across Washington State.
Selective Laser Sintering (SLS)
SLS gives teams across Puget Sound durable nylon parts, from a first functional prototype to a repeat production run. SLS suits brackets, ducting and snap-fit housings that need to survive real use, and the same file can move to a larger batch when the project is ready.
Explore SLSLearn more about Selective Laser Sintering (SLS)Multi Jet Fusion produces batches of plastic parts quickly without injection mold tooling. Fine detail and consistent surfaces suit enclosures, connectors and assembly components for hardware teams in Seattle, whether you need ten units for a pilot build or a few hundred for a first release.
Explore MJFLearn more about Multi-Jet Fusion (MJF)FDM builds large thermoplastic parts, jigs, fixtures and shop tooling in one piece. Engineering thermoplastics such as ULTEM cover applications where stiffness or heat resistance matter, so Seattle workshops and engineering teams get a fixture or housing sized for the job rather than glued from sections.
Explore FDMLearn more about Fused Deposition Modeling (FDM)SLA resin printing captures fine detail with smooth surfaces straight off the printer. It is a strong choice for presentation models, clear or translucent parts and fit checks before tooling, giving designers, researchers and product teams a part they can hold, review and photograph.
Explore SLALearn more about Stereolithography (SLA)When plastic will not do, DMLS produces metal parts in aluminum, stainless steel and titanium for functional tests and production use. Complex internal channels, thin walls and consolidated assemblies come out as one part, so engineers can test a manifold or bracket in the intended metal.
Explore DMLSLearn more about Direct Metal Laser Sintering (DMLS)Machine model
EOS P396
Seattle teams get direct access to West Coast manufacturing with industrial 3D printing in metal, plastic and resin. Hardware developers, startups, researchers and established businesses across the Pacific Northwest get engineering guidance on materials and processes, online quoting, and shipping throughout the region, from a first prototype to production parts.
Metal, plastic and resin production run in one workflow, so a Seattle design can move from a single prototype to a repeat run without switching suppliers. Send your drawings, material requirements and finishing priorities, and our team will confirm the process before producing every part to the same specification, whether you order one or several hundred.
Nylon enclosures for sensors and electronics with threaded inserts installed and a dyed or smoothed finish, ready to close up around a board and mount in place.
Surface finishesFDM fixtures that hold a component at the right angle for bonding, drilling or inspection, printed to fit your workflow rather than adapted from a catalog part.
FDM 3D printingDMLS aluminum brackets and fluid manifolds with internal channels for functional testing and low-volume production, for aerospace suppliers, researchers and startups alike.
DMLS 3D printing
Upload files, configure manufacturing specs, and track production in one workflow built for engineering teams.
75% complete
Step 01
Automated file checks before production
Drop your CAD files and receive immediate manufacturability feedback. Critical geometry and wall checks run as soon as files are uploaded.
Rapid prototyping to full-scale production, our systems keep programs moving while the same engineers guide each phase. Upload files for instant quotes or collaborate with our team to select the right mix of 3D printing materials and technologies for your build. Every build follows the same validated path: intake, qualification, automated production, and inspection, so your prototypes hand off to production without rework.
Forge Labs Steam orchestrates quoting, manufacturability feedback, and order execution, but every part still meets our quality lab before it ships. Automation accelerates the paperwork; engineers close the loop with metrology, documentation, and cosmetic sign-off.
Steam DFM intelligence flags risks instantly while our manufacturing engineers adjust builds, tooling, and documentation to keep production compliant across repeat runs.
Traceability with controlled document revisions and corrective actions tracked on every order.
ISO-2859 sampling plans and Cp/Cpk monitoring keep production builds within spec.
Dimensional and functional validation before we transition any build into sustained production.
Engineers oversee every build from start to finish.
GR&R qualified metrology delivers CAD-overlaid reports and revision history for auditors.
Surface, color, and assembly checks confirm presentation-ready hardware every shipment.
Talk with our manufacturing engineers
Bring your next program into Forge Labs Steam, from prototype intake to sustained production with audit-ready quality.
Engineering, procurement, and operations teams use Forge Labs Steam to upload CAD, run instant manufacturability checks, and lock pricing in seconds without inbox tag or manual back-and-forth.
Every industry asks something different of a part. We help Seattle teams match the design, material, and manufacturing process to the job it needs to do.
Greater Seattle's aerospace suppliers, maritime businesses, and hardware developers share a practical challenge: fitting new designs into complex systems. Around Puget Sound, that can mean checking an instrument enclosure, routing cables through a tight assembly, or designing a fixture that holds a component where an operator needs it.
Forge Labs helps engineers work through those details with MJF 3D printing for nylon housings, brackets, and assembly aids. Teams can evaluate several design variations together, check fit on the bench, and refine the preferred version for a small production run. Custom tooling also supports aerospace assembly and inspection work without becoming part of the aircraft itself.
Industry Focus
Seattle's aerospace industry, anchored by Boeing and hundreds of suppliers, leverages 3D printing for aircraft components, tooling, and rapid prototyping that meets stringent aviation standards.
Grippers, mounts and enclosures for Seattle automation and research teams.
Device housings, guides and fixtures for Puget Sound medtech companies.
Battery housings, brackets and test rigs for clean energy projects in the Pacific Northwest.
Prototypes and pilot runs for Seattle hardware startups and product studios.
Discover how 3D printing is transforming manufacturing across all industries in Seattle
Explore All Industries We ServeOrder progress
A second prototype and a production run for Washington projects follow the same path through West Coast manufacturing: quote online, confirm the configuration, and watch each order move from placement to shipment in one list.
Order #2402
Placed Sep 3 · MJF · 2 parts
Order #2377
Placed Aug 26 · SLA, MJF · 4 parts
Order #2340
Placed Aug 14 · SLS · 1 part
Order #2296
Placed Aug 1 · SLS · 1 part
View Order →
Orders show technology, part count, status and price at a glance, with the full detail one click away. Rapid prototyping
Choose the carrier service and see its transit estimate at checkout. Tracking appears on the order when it ships.
Upload your design and get an instant quote for your 3D printing project.
Create an account to upload CAD
STEP, STP, STL, OBJ, 3MF supported
Instant pricing when available, with engineering review for complex builds
Common questions about our 3D printing services in Seattle
