SLA TechnologyPolymer

USP Class VI Biocompatible ClearVueMedical-Grade Transparent Material with Enhanced Biocompatibility

USP Class VI Biocompatible ClearVue offers the same exceptional clarity and glass-like appearance as standard ClearVue, but with specialized handling, cleaning, and material traceability protocols to meet strict medical device manufacturing standards. This material undergoes rigorous biocompatibility testing and specialized post-processing for medical applications.

Tensile Strength
51 MPa
Flexural Modulus
2100 MPa
Temperature Resistance
51 °C
Technology
SLA
USP Class VI Biocompatible ClearVue 3D printed part example
High Detail Resolution
Smooth Finish
SLA material

USP Class VI Biocompatible ClearVue overview

USP Class VI Biocompatible ClearVue is our premium medical-grade transparent material that maintains all the excellent optical properties of standard ClearVue while meeting the stringent requirements for medical device manufacturing. This material follows specialized handling protocols, enhanced cleaning procedures, and comprehensive material traceability to ensure biocompatibility compliance. Each batch undergoes rigorous quality control and documentation to meet medical device manufacturing standards.

Why manufacture with USP Class VI Biocompatible ClearVue

USP Class VI Biocompatible ClearVue combines usp class vi biocompatibility certification and high clarity and glass-like appearance identical to standard clearvue, delivering specialized 5-cycle cleaning protocol for medical compliance for demanding applications. From rapid prototyping to production runs, teams rely on USP Class VI Biocompatible ClearVue to maintain tight tolerances while reducing assembly complexity through consolidated part designs.

SLA Production Technology

USP Class VI Biocompatible ClearVue combines 3D Systems' medical-grade SLA precision with certified biocompatibility, leveraging non-inverted architecture for contamination-free processing. The right-side-up build eliminates resin dripping and part deformation critical for medical device tolerances. With 0.1mm support touchpoints that don't compromise biocompatible surfaces, this material produces surgical guides and diagnostic components with ±0.05mm accuracy. The ProX system's closed-loop environmental control maintains ISO 9001-aligned process documentation while achieving 92% optical clarity essential for visualization devices. Full vat dedication prevents cross-contamination, ensuring consistent USP Class VI compliance across production runs.

Build Volume

650 × 750 × 550 mm

Max part size

Lead Time

2-4 business days

Fast turnaround available

Layer Height

0.025 - 0.1 mm

Resolution

Upload your CAD files to our Steam platform for instant DFM analysis and pricing. Get manufacturing validation, cost breakdowns, and production timelines in seconds.

Manufactured in Forge Labs' North American production centers with serialized traceability for USP Class VI Biocompatible ClearVue.

Accura ClearVue SLA cube sample highlighting optical clarity and biocompatibility
Technical resources

Jump to data & downloads

Navigate directly to the property tables and grab the latest datasheet for your build review.

Technical datasheet

Detailed specs for USP Class VI Biocompatible ClearVue.

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Applications & field work

Where USP Class VI Biocompatible ClearVue excels

USP Class VI Biocompatible ClearVue combines medical-grade biocompatibility with the optical clarity and mechanical properties of standard ClearVue. This certified material meets USP Class VI standards for biocompatibility, enabling direct skin contact and short-term implant applications.

The material's certification includes cytotoxicity, sensitization, and irritation testing per ISO 10993 standards, providing the documentation required for medical device submissions. Combined with sterilization compatibility, this enables functional medical prototypes and production parts.

Forge Labs maintains strict material handling protocols and documentation for biocompatible materials, ensuring traceability from resin lot through finished part. Our controlled environment and validated processes meet medical device quality requirements.

Medical-grade transparent parts with USP Class VI biocompatibility certification
Forge Labs Steam Platform

Manufacturing intelligence for USP Class VI Biocompatible ClearVue

Every SLA build stays in sync inside Steam. Real-time DFM catches issues before production, instant quoting keeps timelines predictable.

Industry applications for USP Class VI Biocompatible ClearVue

From surgical guides to diagnostic devices, USP Class VI ClearVue enables medical applications requiring certified biocompatibility. Explore how medical innovators leverage this validated material.

USP Class VI ClearVue enables patient-specific surgical guides and instrument prototypes with certified biocompatibility. The material's clarity allows visualization while maintaining medical safety.

Key Applications

  • Patient-specific surgical guides
  • Surgical instrument prototypes
  • Temporary implant models
  • Surgical training models

Performance Data

Maintains biocompatibility after steam sterilization at 134°C, with documented USP Class VI certification for FDA submissions.

Diagnostic device manufacturers use USP VI ClearVue for fluid handling and patient contact components. The material's clarity enables optical detection while ensuring patient safety.

Key Applications

  • Microfluidic cartridges
  • Diagnostic test housings
  • Patient contact components
  • Lab-on-chip prototypes

Performance Data

Non-cytotoxic per ISO 10993-5 with optical clarity for fluorescence detection down to 380nm wavelength.

Dental applications leverage USP VI ClearVue for clear aligners, surgical guides, and dental models. The material's biocompatibility allows intraoral use for fitting and validation.

Key Applications

  • Dental surgical guides
  • Orthodontic appliance prototypes
  • Dental model bases
  • Night guard prototypes

Performance Data

Passes ISO 10993-10 irritation testing for mucosal contact, suitable for intraoral device validation.

USP VI ClearVue enables wearable medical devices requiring extended skin contact. The material's biocompatibility certification covers sensitization and irritation for patient safety.

Key Applications

  • Continuous monitoring devices
  • Drug delivery wearables
  • Diagnostic patch components
  • Medical wearable housings

Performance Data

Non-sensitizing per ISO 10993-10 for up to 30 days skin contact, with clarity for optical sensor integration.

USP Class VI Biocompatible ClearVue production examples

Medical-grade transparent parts with USP Class VI biocompatibility certification

Medical-grade transparent parts with USP Class VI biocompatibility certification

Biocompatible ClearVue parts manufactured under controlled conditions with full traceability

Biocompatible ClearVue parts manufactured under controlled conditions with full traceability

Medical device components showcasing transparency and precision for healthcare applications

Medical device components showcasing transparency and precision for healthcare applications

Performance Dashboard

Technical performance for USP Class VI Biocompatible ClearVue

USP Class VI Biocompatible ClearVue delivers dependable strength and impact resistance for Medical device prototypes requiring transparency and Biocompatible test fixtures and jigs, helping teams move from prototype to production with confidence.

Mechanical Properties

Tensile Strength

51 MPa

USP Class VI Biocompatible ClearVue records Tensile Strength at 51 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Elongation at Break

6 %

USP Class VI Biocompatible ClearVue records Elongation at Break at 6 %, reinforcing its mechanical properties story.

Mechanical Properties

Flexural Strength

73 MPa

USP Class VI Biocompatible ClearVue records Flexural Strength at 73 MPa, reinforcing its mechanical properties story.

USP Class VI Biocompatible ClearVue combines USP Class VI biocompatibility certification and High clarity and glass-like appearance identical to standard ClearVue to support Medical device prototypes requiring transparency and Biocompatible test fixtures and jigs that demand production-ready durability.

Measurement
USP Class VI Biocompatible ClearVueBase
Standard
Tensile Strength51 MPa
Elongation at Break6 %
Flexural Strength73 MPa
Flexural Modulus2100 MPa
Impact Strength (Notched)25 J/m
Hardness (Shore D)86
Mechanical Performance

Mechanical Properties

USP Class VI Biocompatible ClearVue delivers dependable strength and impact resistance for Medical device prototypes requiring transparency and Biocompatible test fixtures and jigs, helping teams move from prototype to production with confidence.

USP Class VI Biocompatible ClearVue delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.

These qualities make it well-suited for Medical device prototypes requiring transparency, Biocompatible test fixtures and jigs, and Pharmaceutical packaging prototypes, providing long-term durability in demanding environments. USP Class VI Biocompatible ClearVue maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.

This makes it a reliable choice for applications requiring precise geometries and tight tolerances across Medical Devices, Biomedical Research, and Pharmaceutical. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.

USP Class VI Biocompatible ClearVue combines USP Class VI biocompatibility certification and High clarity and glass-like appearance identical to standard ClearVue to support Medical device prototypes requiring transparency and Biocompatible test fixtures and jigs that demand production-ready durability.

Key metric

Tensile Strength

51 MPa

Key metric

Elongation at Break

6 %

Key metric

Flexural Strength

73 MPa

Dive into the data

Detailed mechanical measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Material Makeup

Physical Properties

USP Class VI Biocompatible ClearVue offers consistent density and surface quality so critical features hold tolerances and downstream finishing remains predictable.

USP Class VI Biocompatible ClearVue exhibits optimal density characteristics that contributes to lightweight yet durable parts. Its low moisture absorption ensures dimensional stability in varying environmental conditions.

These physical properties enable consistent part quality and predictable performance across Medical device prototypes requiring transparency, Biocompatible test fixtures and jigs, and Pharmaceutical packaging prototypes. The material's inherent characteristics minimize warpage and maintain tight tolerances throughout the part lifecycle.

For Medical Devices, Biomedical Research, and Pharmaceutical, these physical attributes translate to reliable production outcomes with minimal post-processing requirements, ensuring parts meet specifications straight from the build platform.

USP Class VI Biocompatible ClearVue keeps part quality consistent shot-to-shot, simplifying downstream finishing.

Key metric

Appearance

Medical-grade glass-like clarity

Key metric

Transparency

High clarity maintained post-cleaning

Key metric

Biocompatibility

USP Class VI compliant

Dive into the data

Detailed physical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Heat Performance

Thermal Properties

USP Class VI Biocompatible ClearVue maintains dimensional stability through temperature swings, making it a reliable option for Medical Devices and Biomedical Research programs that see repeated thermal cycling.

USP Class VI Biocompatible ClearVue demonstrates excellent thermal stability with a heat deflection temperature of 51 °C, enabling it to maintain dimensional accuracy in elevated temperature environments. This thermal performance ensures parts retain their shape and mechanical properties even under thermal stress.

The material's thermal characteristics make it ideal for Medical device prototypes requiring transparency, Biocompatible test fixtures and jigs, and Pharmaceutical packaging prototypes that experience temperature fluctuations. Its ability to withstand thermal cycling without degradation ensures long-term reliability in Medical Devices, Biomedical Research, and Pharmaceutical.

With broad temperature tolerance, USP Class VI Biocompatible ClearVue provides engineers with confidence when designing parts for thermally demanding applications, from under-hood automotive components to industrial equipment exposed to heat sources.

USP Class VI Biocompatible ClearVue maintains geometry with a Heat Deflection Temperature (0.45 MPa) of 51 °C, protecting dimensional integrity during heat cycling.

Key metric

Heat Deflection Temperature (0.45 MPa)

51 °C

Key metric

Heat Deflection Temperature (1.82 MPa)

50 °C

Key metric

Glass Transition Temperature

62 °C

Dive into the data

Detailed thermal properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Medical Readiness

Biocompatibility and compliance profile

USP Class VI Biocompatible ClearVue meets key medical standards so teams can accelerate regulatory reviews and develop parts with short-term contact requirements.

Compliance standards

Download certificates to include with quality documentation or share with your QA team.

StandardCertifiedNotes
USP Class VICertifiedBiocompatibility certification with specialized cleaning protocol validation
ISO 10993-1CertifiedBiological evaluation of medical devices - Part 1: Evaluation and testing

Medical-ready programs

Common applications our medical customers pursue with USP Class VI Biocompatible ClearVue.

  • Medical device prototypes requiring transparency
  • Medical visualization models
  • Biomedical research apparatus
  • Temporary medical device components
  • Medical training models and simulators

USP Class VI Cleaning Protocol

Specialized 5-cycle cleaning procedure validated by 3D Systems for biocompatible compliance. This protocol ensures parts meet USP Class VI standards for medical device applications.

Important Validation Notice

This procedure was used by 3D Systems to produce sample parts for USP Class VI testing. Customers must verify their own system, build parameters, and cleaning processes produce the desired results prior to use in applications requiring USP Class VI compliance.

Required Supplies

  • Printed parts (SLA technology)
  • Five clean or brand-new liquid-tight containers
  • Fresh, clean 99%+ isopropanol (IPA)
  • Nitrile gloves (multiple pairs)
  • Clean flat surface for parts
  • PostCure 1050 or comparable curing unit

5-Cycle Cleaning Procedure

1

Container Preparation

Fill all five containers with enough isopropanol to completely submerge parts. Use only fresh, clean 99%+ isopropanol (IPA) for each container.

Note: Each cycle requires a new container and fresh IPA to prevent contamination.

2

Cycle 1: Initial 20-Minute Soak

20 minutes soaking time
  1. Soak the part for 20 minutes in clean IPA
  2. Wearing nitrile gloves, scrub the parts thoroughly with your fingers

Caution: Use new gloves each time you handle the parts throughout the entire process!

3

Cycles 2-5: 5-Minute Soaks

5 minutes each × 4 cycles
Cycle 2
  1. 5-min soak in fresh IPA
  2. Scrub with new gloves
  3. Move to next container
Cycle 3
  1. 5-min soak in fresh IPA
  2. Scrub with new gloves
  3. Move to next container
Cycle 4
  1. 5-min soak in fresh IPA
  2. Scrub with new gloves
  3. Move to next container
Cycle 5
  1. 5-min soak in fresh IPA
  2. Scrub with new gloves
  3. Move to next container

Important: If parts have crevices or complex geometry requiring brushes, ensure no bristles/hairs or contaminants are left behind. 3D Systems used only finger scrubbing for their Class VI testing protocol.

4

Drying Process

6-10 hours drying time
  1. Use compressed, clean, dry air to blow excess solvent from part surfaces
  2. Allow parts to dry in a ventilated area for 6-10 hours (depending on geometry)
  3. Place on a flat, clean surface during drying
  4. Flip parts several times throughout the drying process to ensure thorough drying

Critical: Complete solvent evaporation is essential for biocompatibility. Drying time varies with part geometry and complexity.

5

Post-Curing

1 hour per side minimum
  1. Ensure the curing apparatus surface is flat and completely clean
  2. Post-cure in PostCure 1050 per ClearVue material recipe, OR
  3. Cure in comparable unit for one hour PER SIDE to ensure complete curing

Caution: Ensure that UV lamps/LEDs in the curing unit are in proper working order and providing adequate intensity for complete curing.

6

Final Inspection & Packaging

  1. Inspect every surface of the part to ensure no contaminants of any kind are present
  2. Re-clean or rebuild and re-clean parts as needed if contamination is found
  3. Package parts in clean, sealed, non-reactive plastic bags for storage
  4. Document the cleaning process and batch information for traceability

Quality Assurance: Complete documentation and certificate of analysis provided with each biocompatible batch for regulatory compliance.

Resources

Datasheets and design resources

Equip your team with certification packs, design guides, and spec sheets tailored to USP Class VI Biocompatible ClearVue.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for SLA.

View SLA design guide

Compliance certificates

Keep your quality packet current with pre-approved certifications.

USP Class VICertified
ISO 10993-1Certified

Advanced Manufacturing

Built with Precision SLA Technology

USP Class VI Biocompatible ClearVue is manufactured using industrial-grade Stereolithography (SLA) technology, delivering exceptional surface finish and dimensional accuracy for high-detail applications.

SLA Manufacturing Lab

Industrial-grade SLA technology delivers exceptional surface finish and dimensional accuracy for USP Class VI Biocompatible ClearVue production. Our calibrated resin systems and closed-loop process controls maintain ±0.1 mm repeatability across build volumes.

Process Parameters

Layer Height
0.025 - 0.1 mm
Tolerance
± 0.1 mm
Laser Power
250-500 mW
Cure Depth
0.1-0.15 mm
  • Build Volume: 650 × 750 × 550 mm. Large platform capacity enables efficient manufacturing of multiple parts or assemblies.
  • Exceptional Surface Finish. Photopolymerization process delivers smooth, injection-molded quality surface finish.
  • Quality Control. In-process monitoring and batch traceability ensure consistent part quality and material properties.

Finishing Options

USP Class VI 5-cycle cleaning protocolUV curing per medical specificationsSupport removal with biocompatible toolsSpecialized drying and handling proceduresFinal inspection and documentationClean room packaging and storage
Frequently Asked Questions

Frequently asked questions about USP Class VI Biocompatible ClearVue

Can't find the answer you're looking for? Reach out to our customer support team.

USP Class VI Biocompatible ClearVue is known for its usp class vi biocompatibility certification, high clarity and glass-like appearance identical to standard clearvue, specialized 5-cycle cleaning protocol for medical compliance, making it suitable for medical devices and biomedical research applications.

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