USP Class VI Biocompatible ClearVueMedical-Grade Transparent Material with Enhanced Biocompatibility
USP Class VI Biocompatible ClearVue offers the same exceptional clarity and glass-like appearance as standard ClearVue, but with specialized handling, cleaning, and material traceability protocols to meet strict medical device manufacturing standards. This material undergoes rigorous biocompatibility testing and specialized post-processing for medical applications.
Quick Specifications
Advanced Materials
Medical Grade Biocompatible Resin
USP Class VI Biocompatible ClearVue is our premium medical-grade transparent material that maintains all the excellent optical properties of standard ClearVue while meeting the stringent requirements for medical device manufacturing. This material follows specialized handling protocols, enhanced cleaning procedures, and comprehensive material traceability to ensure biocompatibility compliance. Each batch undergoes rigorous quality control and documentation to meet medical device manufacturing standards.
Design & Prototyping Applications
From concept validation to master patterns, USP Class VI Biocompatible ClearVue delivers exceptional precision and surface quality across medical devices and biomedical research development projects. Its unique combination of usp class vi biocompatibility certification, high clarity and glass-like appearance identical to standard clearvue, specialized 5-cycle cleaning protocol for medical compliance makes it the preferred choice for design teams worldwide.
Medical Device Prototypes
Transparent medical device components requiring biocompatibility certification for testing and validation
Pharmaceutical Equipment
Drug delivery device prototypes and pharmaceutical processing equipment components
Biomedical Research
Laboratory equipment, research apparatus, and scientific instrumentation requiring transparency
Clinical Testing Devices
Clinical trial equipment and testing devices requiring medical-grade materials and documentation
Medical Training Models
Educational and training models for medical professionals requiring realistic transparency
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Technical Datasheet
Advanced Manufacturing
Built with Precision SLA Technology
USP Class VI Biocompatible ClearVue is manufactured using industrial-grade Stereolithography (SLA) technology, delivering exceptional surface finish and dimensional accuracy for high-detail applications.
Industrial-grade SLA technology delivers exceptional surface finish and dimensional accuracy for USP Class VI Biocompatible ClearVue production. Our advanced photopolymerization process ensures optimal material properties and fine detail resolution.
- Layer Height: 0.025 - 0.1 mm. Ultra-fine layer resolution delivers smooth surface finish and precise feature definition.
- Tolerance: Standard parts: ±0.25%, Large parts: ±0.4%. Consistent dimensional accuracy across complex geometries and fine details.
- Build Volume: 650 × 750 × 550 mm. Large platform capacity enables efficient manufacturing of multiple parts or assemblies.
- Exceptional Surface Finish. Photopolymerization process delivers smooth, injection-molded quality surface finish.
Technical Data
Mechanical Properties
USP Class VI Biocompatible ClearVue exhibits excellent mechanical properties, making it ideal for functional prototypes and end-use parts that need to meet demanding performance requirements in medical devices and biomedical research applications.
Technical Specifications
| Measurement | Value | Standard |
|---|---|---|
| Tensile Strength | Good | ISO/ASTM |
| Durability | Good for medical prototyping | ISO/ASTM |
| Rigidity vs Flexibility | Balanced | ISO/ASTM |
| Break Resistance | Resistant under strain | ISO/ASTM |
| Impact Resistance | Moderate | ISO/ASTM |
| Hardness | Moderate | ISO/ASTM |
| Biocompatibility | USP Class VI Certified | ISO/ASTM |
Performance Characteristics
USP Class VI Biocompatible ClearVue delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.
These qualities make it well-suited for medical device prototypes requiring transparency, biocompatible test fixtures and jigs, pharmaceutical packaging prototypes, providing long-term durability in demanding environments. USP Class VI Biocompatible ClearVue maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.
This makes it a reliable choice for applications requiring precise geometries and tight tolerances across medical devices, biomedical research, pharmaceutical industries. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.
Key Strengths
Ideal Applications
Design Considerations
Technical Data
Thermal Properties
USP Class VI Biocompatible ClearVue exhibits exceptional thermal stability and outstanding performance in demanding thermal environments.
Technical Specifications
| Property | Value | Standard |
|---|---|---|
| Heat Deflection Temperature (0.45 MPa) | 51 °C | ISO/ASTM |
| Heat Deflection Temperature (1.82 MPa) | 50 °C | ISO/ASTM |
| Glass Transition Temperature | 62 °C | ISO/ASTM |
| Continuous Use Temperature | 45-50 °C | ISO/ASTM |
| Short Term Temperature | 60-65 °C | ISO/ASTM |
| Sterilization Compatibility | Gamma, EtO compatible | ISO/ASTM |
Thermal Performance
USP Class VI Biocompatible ClearVue's thermal properties ensure minimal dimensional deviation under fluctuating thermal conditions, making it highly suitable for applications requiring tight tolerances and structural integrity at elevated temperatures. USP Class VI Biocompatible ClearVue maintains consistent mechanical performance even in thermally and environmentally variable conditions across medical devices and biomedical research and pharmaceutical and healthcare and clinical testing applications.
Its thermal conductivity and insulating properties make it an excellent candidate for electronic enclosures, protective housings, and thermal management applications. USP Class VI Biocompatible ClearVue resists thermal fatigue and creep deformation, particularly in cyclic thermal loading environments.
Prolonged exposure to temperatures approaching its upper limit may lead to gradual material degradation. In applications requiring sustained operation in high-temperature environments, consult with our engineering team for material recommendations and design guidelines.
Resources
Operating Range
Thermal Benefits
Thermal Applications
Thermal Considerations
Technical Data
Electrical Properties
USP Class VI Biocompatible ClearVue electrical properties for reference and design considerations.
Technical Specifications
| Property | Standard | Unit | Value |
|---|---|---|---|
| Chemical Resistance | - | - | Good to medical-grade solvents |
Electrical Performance
Electrical properties for USP Class VI Biocompatible ClearVue are provided for reference and design considerations. Please refer to the technical specifications table above for specific values and testing standards.
For detailed electrical performance data and material datasheets, please refer to the resources section or contact our team for additional information.
Resources
Electrical Applications
Electrical Considerations
Technical Data
Chemical Properties
Chemical compatibility data for USP Class VI Biocompatible ClearVue is available upon request.
Chemical Compatibility Chart
| Chemical | Type | Compatibility |
|---|---|---|
| Chemical compatibility data available upon request. Contact our engineering team for specific chemical resistance information. | ||
Chemical Performance
Chemical compatibility data for USP Class VI Biocompatible ClearVue is not currently available in our standard database. This material may not have been specifically tested for chemical resistance, or the data may be available upon request.
If your application involves exposure to chemicals, solvents, or other aggressive substances, please contact our engineering team who can provide guidance on material suitability and testing requirements.
We can arrange for application-specific chemical testing to ensure USP Class VI Biocompatible ClearVue meets your performance requirements in chemically challenging environments.
Resources
Resistance Categories
Chemical Considerations
Design Considerations
Technical Data
Biocompatibility & Compliance
USP Class VI Biocompatible ClearVue is biocompatible, meeting USP Class VI standards, making it safe for short-term contact with skin and mucosal membranes.
Compliance Standards
| Property | Compliance | Standard/Regulation |
|---|---|---|
| USP Class VI | Yes | Biocompatibility certification with specialized cleaning protocol validation |
| ISO 10993-1 | Yes | Biological evaluation of medical devices - Part 1: Evaluation and testing |
Compliance Resources
Medical Applications
USP Class VI Cleaning Protocol
Specialized 5-cycle cleaning procedure validated by 3D Systems for biocompatible compliance. This protocol ensures parts meet USP Class VI standards for medical device applications.
Important Validation Notice
This procedure was used by 3D Systems to produce sample parts for USP Class VI testing. Customers must verify their own system, build parameters, and cleaning processes produce the desired results prior to use in applications requiring USP Class VI compliance.
Required Supplies
- Printed parts (SLA technology)
- Five clean or brand-new liquid-tight containers
- Fresh, clean 99%+ isopropanol (IPA)
- Nitrile gloves (multiple pairs)
- Clean flat surface for parts
- PostCure 1050 or comparable curing unit
5-Cycle Cleaning Procedure
Container Preparation
Fill all five containers with enough isopropanol to completely submerge parts. Use only fresh, clean 99%+ isopropanol (IPA) for each container.
Note: Each cycle requires a new container and fresh IPA to prevent contamination.
Cycle 1: Initial 20-Minute Soak
- Soak the part for 20 minutes in clean IPA
- Wearing nitrile gloves, scrub the parts thoroughly with your fingers
Caution: Use new gloves each time you handle the parts throughout the entire process!
Cycles 2-5: 5-Minute Soaks
- 5-min soak in fresh IPA
- Scrub with new gloves
- Move to next container
- 5-min soak in fresh IPA
- Scrub with new gloves
- Move to next container
- 5-min soak in fresh IPA
- Scrub with new gloves
- Move to next container
- 5-min soak in fresh IPA
- Scrub with new gloves
- Move to next container
Important: If parts have crevices or complex geometry requiring brushes, ensure no bristles/hairs or contaminants are left behind. 3D Systems used only finger scrubbing for their Class VI testing protocol.
Drying Process
- Use compressed, clean, dry air to blow excess solvent from part surfaces
- Allow parts to dry in a ventilated area for 6-10 hours (depending on geometry)
- Place on a flat, clean surface during drying
- Flip parts several times throughout the drying process to ensure thorough drying
Critical: Complete solvent evaporation is essential for biocompatibility. Drying time varies with part geometry and complexity.
Post-Curing
- Ensure the curing apparatus surface is flat and completely clean
- Post-cure in PostCure 1050 per ClearVue material recipe, OR
- Cure in comparable unit for one hour PER SIDE to ensure complete curing
Caution: Ensure that UV lamps/LEDs in the curing unit are in proper working order and providing adequate intensity for complete curing.
Final Inspection & Packaging
- Inspect every surface of the part to ensure no contaminants of any kind are present
- Re-clean or rebuild and re-clean parts as needed if contamination is found
- Package parts in clean, sealed, non-reactive plastic bags for storage
- Document the cleaning process and batch information for traceability
Quality Assurance: Complete documentation and certificate of analysis provided with each biocompatible batch for regulatory compliance.
Documentation & Downloads
Material Datasheets
Download comprehensive technical documentation for USP Class VI Biocompatible ClearVue, including safety data, compliance certificates, and design guidelines.
Technical Datasheets
Compliance Certificates
Design Resources
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