CNC Machining TechnologyMetal

Aluminum 6061-T6Lightweight Structural Alloy for CNC Machining

Aluminum 6061-T6 is a versatile aerospace-grade alloy that balances strength, corrosion resistance, and machinability. It delivers accurate, lightweight CNC components with excellent surface finish and consistent mechanical performance.

Tensile Strength
310 MPa
Flexural Modulus
69 GPa
Temperature Resistance
300 °C
Technology
CNC Machining
Aluminum 6061-T6 3D printed part example
CNC Machining Technology
Production-Ready
CNC Machining material

Aluminum 6061-T6 overview

Aluminum 6061-T6 is an all-purpose alloy favored for CNC machining when weight, performance, and cost must be balanced. It machines cleanly, accepts a wide range of coatings, and maintains tight tolerances for production assemblies.

Why manufacture with Aluminum 6061-T6

Aluminum 6061-T6 combines excellent balance of strength and machinability and corrosion resistant and lightweight, delivering supports anodizing, chem film, and conversion coatings for demanding applications. From rapid prototyping to production runs, teams rely on Aluminum 6061-T6 to maintain tight tolerances while reducing assembly complexity through consolidated part designs.

CNC Machining Production Technology

Dedicated additive manufacturing cells optimized for production throughput and dimensional control.

Build Volume

1000 x 600 x 500 mm

Max part size

Lead Time

12-16 business days

Standard production

Layer Height

N/A (subtractive)

Resolution

Upload your CAD files to our Steam platform for instant DFM analysis and pricing. Get manufacturing validation, cost breakdowns, and production timelines in seconds.

Manufactured in Forge Labs' North American production centers with serialized traceability for Aluminum 6061-T6.

Aluminum 6061-T6 SLA cube sample showing photopolymer surface finish
Technical resources

Jump to data & downloads

Navigate directly to the property tables and grab the latest datasheet for your build review.

Technical datasheet

Detailed specs for Aluminum 6061-T6.

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Applications & field work

Where Aluminum 6061-T6 excels

Trusted for Aerospace and Automotive programs requiring excellent balance of strength and machinability. Property signals below show why teams rely on it when uptime matters.

CNC machined aluminum electronics enclosure
Forge Labs Steam Platform

Manufacturing intelligence for Aluminum 6061-T6

Every CNC Machining build stays in sync inside Steam. Real-time DFM catches issues before production, instant quoting keeps timelines predictable.

Aluminum 6061-T6 keeps Aerospace programs moving: Precision housings and covers requiring low mass and excellent flatness.

Mechanical: Ultimate Tensile Strength: 310 MPa. Steam-managed DFM validates each CNC Machining build package for Lightweight Housings.

Aluminum 6061-T6 keeps Aerospace programs moving: Fixture plates, nests, and jigs for manufacturing and test equipment.

Thermal: Service Temperature: 300 °C. Steam-managed DFM validates each CNC Machining build package for Tooling Plates.

Aluminum 6061-T6 keeps Aerospace programs moving: Structural brackets and secondary flight hardware.

Physical: Density: 2.70 g/cm3. Steam-managed DFM validates each CNC Machining build package for Aerospace Components.

Aluminum 6061-T6 production examples

CNC machined aluminum electronics enclosure

CNC machined aluminum electronics enclosure

Electronics Housing

5-axis milling of aluminum billet

5-axis milling of aluminum billet

Multi-axis Machining

Precision aluminum component after bead blasting

Precision aluminum component after bead blasting

Surface Finishing

Performance Dashboard

Technical performance for Aluminum 6061-T6

Aluminum 6061-T6 delivers dependable strength and impact resistance for Lightweight structural brackets and frames and Precision enclosures and heat sinks, helping teams move from prototype to production with confidence.

Mechanical Properties

Ultimate Tensile Strength

310 MPa

Tested to ASTM B209

Aluminum 6061-T6 records Ultimate Tensile Strength at 310 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Yield Strength

276 MPa

Tested to ASTM B209

Aluminum 6061-T6 records Yield Strength at 276 MPa, reinforcing its mechanical properties story.

Mechanical Properties

Flexural Strength

350 MPa

Aluminum 6061-T6 records Flexural Strength at 350 MPa, reinforcing its mechanical properties story.

Aluminum 6061-T6 combines Excellent balance of strength and machinability and Corrosion resistant and lightweight to support Lightweight structural brackets and frames and Precision enclosures and heat sinks that demand production-ready durability.

Measurement
Aluminum 6061-T6Base
Standard
Ultimate Tensile Strength310 MPaASTM B209
Yield Strength276 MPaASTM B209
Flexural Strength350 MPa
Elastic Modulus69 GPaASTM E111
Elongation at Break12 %ASTM E8
Hardness95 HBASTM E10
Mechanical Performance

Mechanical Properties

Aluminum 6061-T6 delivers dependable strength and impact resistance for Lightweight structural brackets and frames and Precision enclosures and heat sinks, helping teams move from prototype to production with confidence.

Aluminum 6061-T6 delivers exceptional mechanical performance with excellent strength characteristics, effectively handling demanding load conditions. Its balanced mechanical profile allows it to maintain structural integrity while preventing brittleness in critical applications.

These qualities make it well-suited for Lightweight structural brackets and frames, Precision enclosures and heat sinks, and Tooling plates and automation fixtures, providing long-term durability in demanding environments. Aluminum 6061-T6 maintains dimensional stability over time, ensuring consistent performance across temperature and stress variations.

This makes it a reliable choice for applications requiring precise geometries and tight tolerances across Aerospace, Automotive, and Industrial Equipment. Its versatility and durability allow it to perform consistently across a wide range of mechanical applications, ensuring parts maintain their integrity under repetitive stress and environmental conditions.

Aluminum 6061-T6 combines Excellent balance of strength and machinability and Corrosion resistant and lightweight to support Lightweight structural brackets and frames and Precision enclosures and heat sinks that demand production-ready durability.

Key metric

Ultimate Tensile Strength

310 MPa

Tested to ASTM B209

Key metric

Yield Strength

276 MPa

Tested to ASTM B209

Key metric

Flexural Strength

350 MPa

Dive into the data

Detailed mechanical measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Material Makeup

Physical Properties

Aluminum 6061-T6 offers consistent density and surface quality so critical features hold tolerances and downstream finishing remains predictable.

Aluminum 6061-T6 exhibits a density of 2.70 g/cm3 that contributes to lightweight yet durable parts. Its low moisture absorption ensures dimensional stability in varying environmental conditions.

These physical properties enable consistent part quality and predictable performance across Lightweight structural brackets and frames, Precision enclosures and heat sinks, and Tooling plates and automation fixtures. The material's inherent characteristics minimize warpage and maintain tight tolerances throughout the part lifecycle.

For Aerospace, Automotive, and Industrial Equipment, these physical attributes translate to reliable production outcomes with minimal post-processing requirements, ensuring parts meet specifications straight from the build platform.

Aluminum 6061-T6 delivers 2.70 g/cm3 density and Ra 1.6 micrometers surface finish so assemblies fit and finish without secondary rework.

Key metric

Density

2.70 g/cm3

Tested to ASTM B311

Key metric

Surface Roughness (as machined)

Ra 1.6 micrometers

Tested to ISO 4287

Key metric

Machinability Index

90 %

Tested to ASM Handbook

Dive into the data

Detailed physical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Heat Performance

Thermal Properties

Aluminum 6061-T6 maintains dimensional stability through temperature swings, making it a reliable option for Aerospace and Automotive programs that see repeated thermal cycling.

Aluminum 6061-T6 demonstrates excellent thermal stability with robust heat resistance, enabling it to maintain dimensional accuracy in elevated temperature environments. This thermal performance ensures parts retain their shape and mechanical properties even under thermal stress.

The material's thermal characteristics make it ideal for Lightweight structural brackets and frames, Precision enclosures and heat sinks, and Tooling plates and automation fixtures that experience temperature fluctuations. Its ability to withstand thermal cycling without degradation ensures long-term reliability in Aerospace, Automotive, and Industrial Equipment.

With an operating temperature range up to 300 °C, Aluminum 6061-T6 provides engineers with confidence when designing parts for thermally demanding applications, from under-hood automotive components to industrial equipment exposed to heat sources.

Aluminum 6061-T6 maintains geometry with a Service Temperature of 300 °C, protecting dimensional integrity during heat cycling.

Key metric

Service Temperature

300 °C

Key metric

Thermal Conductivity

167 W/m-K

Tested to ASTM E1461

Key metric

Coefficient of Thermal Expansion

23.6 um/m-K

Tested to ASTM E228

Dive into the data

Detailed thermal properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Functional Performance

Electrical Properties

Aluminum 6061-T6 provides predictable electrical behavior for housings and functional prototypes that need controlled resistivity and dielectric strength.

Aluminum 6061-T6 provides predictable electrical properties, making it suitable for electrical housings and insulators. The material's insulation properties ensure reliable performance in electrical assemblies.

These electrical characteristics enable its use in Lightweight structural brackets and frames, Precision enclosures and heat sinks, and Tooling plates and automation fixtures where electrical performance is critical. The material maintains consistent electrical properties across its operating temperature range, ensuring stable performance in varying conditions.

For Aerospace, Automotive, and Industrial Equipment requiring precise electrical behavior, Aluminum 6061-T6 delivers the consistency and reliability needed for functional prototypes and production parts that interact with electrical systems.

Aluminum 6061-T6 posts 3.99e-08 ohm-m Electrical Resistivity, giving enclosures dependable insulating performance.

Key metric

Electrical Resistivity

3.99e-08 ohm-m

Tested to ASTM B193

Dive into the data

Detailed electrical properties measurements live in the performance dashboard above. Switch tabs to compare against other materials instantly.

Resources

Datasheets and design resources

Equip your team with certification packs, design guides, and spec sheets tailored to Aluminum 6061-T6.

Download center

Access the most recent datasheet and supporting documentation maintained by our engineering team.

Design guidelines

Explore printable geometry recommendations, wall thickness tips, and finishing playbooks for CNC Machining.

View CNC Machining design guide

Compliance certificates

Keep your quality packet current with pre-approved certifications.

Advanced Manufacturing

Built with Precision CNC Machining Technology

Aluminum 6061-T6 is manufactured using advanced CNC Machining technology, ensuring optimal material properties and dimensional accuracy.

CNC Machining Manufacturing Lab

Aluminum 6061-T6 runs on industrial FDM platforms with heated chambers, hardened extrusion paths, and qualified material profiles to guarantee consistent layer adhesion and mechanical integrity.

Process Parameters

Layer Height
N/A (subtractive)
Tolerance
+/- 0.025 mm typical
  • Build Volume: 1000 x 600 x 500 mm. Large production capacity enables efficient manufacturing of multiple parts or assemblies.
  • Quality Control. In-process monitoring and batch traceability ensure consistent part quality and material properties.

Finishing Options

DeburringBead blastingAnodizingConversion coating
Frequently Asked Questions

Frequently asked questions about Aluminum 6061-T6

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Aluminum 6061-T6 is known for its excellent balance of strength and machinability, corrosion resistant and lightweight, supports anodizing, chem film, and conversion coatings, making it suitable for aerospace and automotive applications.

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