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3D CAD Services 

Engineering & Design Support Services

Reverse engineering, modelling & manufacturing optimization. We make your concepts tangible.

Our Capabilities

3D CAD Services & Solutions

We help bring concepts, drawings and ideas to life with our combination of highly skilled 3D artists along with our advanced 3D Printing manufacturing capabilities. Forge Labs has a diverse team of 3D modelers with capabilities in Solidworks, Fusion 360, Rhino & Sketchup. We also offer specialized services  in art-driven digital sculpting tools such as Z-Brush and Maya.

Forge Labs works with many industry-leading organizations from engineers, to art fabricators and prop builders. You can find our work all across the world - in robotics, vehicles, movies, and even the coffee cups lids you sip!

If you would like to chat with us about your project, please contact us!


Trusted by North American Engineers & Designers

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Rapid Prototyping

We provide services to translate 2D drawings & sketches into in 3D CAD files & optimize them for manufacturing using additive technologies & processes.

  • Concept development
  • Fit & form testing
  • Scale models
  • Production parts
  • 3D renders & visualization
  • Technical drawings
  • & more...
3D Modeling Tim Horton's Lid

Manufacturing Optimization

Forge Labs Design for Additive Manufacturing (DFAM) methodology results in products that are cheaper, lighter and manufactured quicker. We offer services to optimize your designs to take full advantage of additive manufacturing processes

  • DFAM
  • Part Consolidation
  • Multi-material design
  • Lattice structures
  • Topology optimization
  • & much more...
3D Modeling Services

Reverse Engineering

Recreate geometry to a high degree of accuracy, making it possible to replace or mimic existing components - either to replace existing parts, or as a starting point for designing something new.

  • Scan-to-CAD
  • Hybrid Modeling
  • Design modification from existing objects
  • Mold design
  • & more...

Custom Prop Building & Practical FX

Forge Labs has extensive experience building custom movie props, costumes, armor weapons and set pieces for a wide range of productions using advanced 3D printing technologies.

  • Practical FX
  • Casting / Molding
  • Concept Art to 3D
  • Digital Sculpting
  • & more...

A Sample of Our Projects...

Our team of 3D CAD specialists will help you realize your ideas using the most advanced additive manufacturing technologies. With extensive experience designing for 3D print and traditional manufacturing, we work across a wide range of software tools to deliver reliable, functional solutions for a wide variety of industry applications.

If you need help with a project, please don't hesitate to contact us!