CAD Services

Reverse Engineering & 3D Modelling

Our team of 3D CAD specialists will help you realize your ideas using the most advanced additive manufacturing technologies. With extensive experience designing for 3D print and traditional manufacturing, we work across a wide range of software tools to deliver reliable, functional solutions for a wide variety of industry applications.

If you need help with a project, please don't hesitate to contact us!


Rapid Prototyping

We provide services to translate 2D drawings & sketches into in 3D CAD files & optimize them for manufacturing using additive technologies & processes.


Services Include:

  • Concept development
  • MVP products
  • Fit & form testing
  • Scale models
  • Production parts
  • 3D renders & visualization
  • Technical drawings
  • & more...


Parts 3D Printed

± 0.25

Part Tolerances



1-5 Day

Average Lead Time

Manufacturing Optimization

Forge Labs Design for Additive Manufacturing (DFAM) methodology results in products that are cheaper, lighter and manufactured quicker. We offer services to optimize your designs to take full advantage of additive manufacturing processes


Services Include:

  • DFAM
  • Part Consolidation
  • Multi-material design
  • Lattice structures
  • Topology optimization
  • & much more...




Kg of Plastic Saved


Manufacturing Technologies

1-5 Day

Average Lead Time

Reverse Engineering

Recreate geometry to a high degree of accuracy, making it possible to replace or mimic existing components - either to replace existing parts, or as a starting point for designing something new.


Services Include:

  • Scan-to-CAD
  • Hybrid Modeling
  • Design modification from existing objects
  • Mold design
  • & more...




Scanning Technologies


Scanning Accuracy

3-5 Day

Average Lead Time

Custom Props for Film & TV

Forge Labs has extensive experience building custom movie props, costumes, armor weapons and set pieces for a wide range of productions using advanced 3D printing technologies.


Services Include:

  • Concept Art
  • & more...


Films & Shows


Props built


Functional Materials

1-3 Day

Average Lead Time

Our Projects

Translink Transport 2050 

Come to Daddy (2019)


Translink Transport 2050 

Tim Hortons Lid Redesign


Canadian Aviation & Space Museum

International Submarine Engineering