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3D CAD Services
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Reverse engineering, modelling & manufacturing optimization. We make your concepts tangible.
Our Capabilities
3D CAD Services & Solutions
We pride ourselves on our ability to bring concepts, drawings, and ideas to life using our combination of highly skilled 3D artists and advanced 3D printing manufacturing capabilities. Our diverse team of 3D modelers possesses expertise in various software platforms, including Solidworks, Fusion 360, Rhino, and Sketchup, enabling us to work seamlessly across different design environments.
In addition to these versatile software tools, we also offer specialized services in art-driven digital sculpting tools such as ZBrush and Maya. This allows us to cater to a wide range of creative needs, from precise engineering designs to intricate and visually stunning sculptural pieces.
Collaboration lies at the core of our work. Forge Labs actively partners with industry-leading organizations, ranging from engineers and art fabricators to prop builders. By working closely with these professionals, we ensure that our creations meet the exact requirements and specifications of each project.
Our portfolio spans a broad spectrum, as our work can be found in various industries and locations worldwide. From robotics and vehicles to the silver screen of the movie industry, our designs and products have made an impact. You might even encounter our work in your daily life, as we have contributed to the creation of coffee cup lids and other everyday objects.
At Forge Labs, our commitment to excellence and innovation drives us to continuously push the boundaries of what is possible with 3D printing and design. We combine technical expertise, artistic vision, and manufacturing capabilities to turn ideas into tangible realities. Whether it's creating cutting-edge robotics, stunning visual effects for movies, or functional everyday objects, we are dedicated to making a lasting impact through our work.
Trusted by Engineers & Designers Across North America
- Concept development
- Fit & form testing
- Scale models
- Production parts
- 3D renders & visualization
- Technical drawings
Rapid Prototyping
Forge Labs excels in providing rapid prototyping services that go beyond simply transforming 2D drawings and sketches into 3D CAD files. Our team of experts specializes in delivering detailed and precise 3D CAD models that serve as the foundation for efficient manufacturing processes.
With our extensive knowledge and experience, we meticulously analyze and optimize the 3D CAD files to ensure they are fully prepared for the manufacturing stage. Leveraging cutting-edge additive technologies and processes, we fine-tune the designs to achieve optimal performance, functionality, and manufacturability.
Our additive manufacturing expertise enables us to navigate the intricacies of various materials and production techniques. By carefully selecting the appropriate materials and implementing advanced manufacturing techniques, we ensure that the resulting prototypes meet the highest quality standards.
Moreover, our commitment to optimization extends to cost and time efficiency. We strive to streamline the manufacturing process, reducing production time and minimizing material waste. This not only accelerates the development cycle but also leads to significant cost savings for our clients.
At Forge Labs, we take pride in our ability to transform initial concepts into highly detailed and optimized 3D CAD files. With our cutting-edge additive technologies and deep expertise in prototyping, we help bring ideas to life quickly and efficiently, setting the stage for successful manufacturing and product realization.
- Part Consolidation
- Multi-material design
- Lattice structures
- Topology optimization
Manufacturing Optimization
Design for Additive Manufacturing (DFAM) methodology enables us to create products that are not only more cost-effective and lighter but can also be manufactured at a faster pace. Our services focus on optimizing your designs to fully leverage the benefits offered by additive manufacturing processes.
By harnessing the advantages of additive manufacturing processes, we revolutionize the design approach. Our team meticulously analyzes and optimizes your designs, ensuring they fully exploit the unique capabilities offered by additive manufacturing technologies. This involves leveraging the freedom of design that additive manufacturing provides, such as complex geometries, lattice structures, and lightweight components, to achieve remarkable results.
Cost-effectiveness is a key aspect of DFAM. By employing additive manufacturing techniques, we minimize material waste, optimize part consolidation, and reduce assembly requirements. This translates into significant cost savings throughout the entire production cycle, from prototype development to mass manufacturing.
Additionally, the lightweight nature of products designed with DFAM allows for enhanced performance and functionality. Reduced weight can lead to improved energy efficiency, increased mobility, and better overall product performance. Furthermore, DFAM enables the integration of features such as internal channels and optimized structural elements, enhancing product capabilities without compromising strength or durability.
One of the standout advantages of DFAM is the accelerated manufacturing pace it facilitates. Additive manufacturing processes eliminate the need for traditional tooling and setup, enabling rapid production and shorter lead times. This not only expedites time-to-market but also offers greater flexibility in responding to evolving customer needs and market demands.
At Forge Labs, we are committed to optimizing your designs through DFAM. By fully capitalizing on the advantages provided by additive manufacturing processes, we create products that are cost-effective, lightweight, and faster to manufacture. With our expertise in DFAM, we drive innovation, efficiency, and superior performance in every product we help bring to life.
- Scan-to-CAD
- Hybrid Modeling
- Design modification from existing objects
- Mold design
Reverse Engineering
Forge Labs excels in providing rapid prototyping services that go beyond simply transforming 2D drawings and sketches into 3D CAD files. Our team of experts specializes in delivering detailed and precise 3D CAD models that serve as the foundation for efficient manufacturing processes.
With our extensive knowledge and experience, we meticulously analyze and optimize the 3D CAD files to ensure they are fully prepared for the manufacturing stage. Leveraging cutting-edge additive technologies and processes, we fine-tune the designs to achieve optimal performance, functionality, and manufacturability.
Our additive manufacturing expertise enables us to navigate the intricacies of various materials and production techniques. By carefully selecting the appropriate materials and implementing advanced manufacturing techniques, we ensure that the resulting prototypes meet the highest quality standards.
Moreover, our commitment to optimization extends to cost and time efficiency. We strive to streamline the manufacturing process, reducing production time and minimizing material waste. This not only accelerates the development cycle but also leads to significant cost savings for our clients.
At Forge Labs, we take pride in our ability to transform initial concepts into highly detailed and optimized 3D CAD files. With our cutting-edge additive technologies and deep expertise in prototyping, we help bring ideas to life quickly and efficiently, setting the stage for successful manufacturing and product realization.
- Practical FX
- Casting / Molding
- 2D Concept Art to 3D CAD
- 3D Digital Sculpting
- Painting & Finishing
Custom Prop Building & Practical FX
Using a combination of 3D printing and additive manufacturing, we craft tailor-made movie props, costumes, armor, weapons, and set pieces for a wide range of productions. Our accomplished team accomplishes this feat through the utilization of cutting-edge 3D printing technologies, which enable us to bring imaginative concepts to life with astonishing precision and finesse.
With a wealth of experience in the entertainment industry, Forge Labs has solidified its position as a trusted partner in the creation of captivating visual experiences. Our team of skilled artisans and designers possesses a deep understanding of the unique demands and intricacies involved in the production of props, costumes, armor, weapons, and set pieces. We take pride in our ability to transform abstract ideas and visions into tangible, meticulously crafted works of art.
At Forge Labs, attention to detail is a hallmark of our approach. We understand that every production has its own distinct requirements, and we meticulously tailor our creations to match those specifications flawlessly. Whether it's a historically accurate period piece, a fantastical realm of imagination, or a futuristic sci-fi adventure, our team embraces the challenge of delivering customized, high-quality creations that harmonize seamlessly with the overall vision of the project.
Leveraging state-of-the-art 3D printing technologies, we push the boundaries of what is possible in the realm of visual storytelling. Our advanced tools and techniques allow us to create intricate props with astonishing detail, awe-inspiring costumes that blend form and function, and immersive set pieces that transport audiences to new worlds. The versatility and precision of 3D printing enable us to realize even the most intricate designs and bring them to life with stunning authenticity.
The creations crafted by Forge Labs serve as the embodiment of creativity and artistry, elevating the visual appeal of on-screen experiences and captivating the hearts and minds of audiences worldwide. We are driven by a passion for storytelling and an unwavering commitment to excellence, ensuring that every project we undertake exceeds expectations and adds an extra layer of authenticity to the overall production.
With Forge Labs as your partner, you can trust in our expertise, attention to detail, and dedication to delivering exceptional results. From intricate props to breathtaking costumes and immersive set pieces, we harness the power of advanced 3D printing technologies to bring dreams to reality and leave a lasting impression on viewers around the globe.
A Sample of Our Projects...
Our team of 3D CAD specialists will help you realize your ideas using the most advanced additive manufacturing technologies. With extensive experience designing for 3D print and traditional manufacturing, we work across a wide range of software tools to deliver reliable, functional solutions for a wide variety of industry applications.
If you need help with a project, please don't hesitate to contact us!
